Customizable Sintered Disc for Your Needs
some description about product
Sintered disc, particularly in high-performance and heavy-duty vehicles. It is a crucial part of the braking system that plays a significant role in stopping the vehicle effectively and safely.
Sintering is a manufacturing process that involves compacting and heating a powdered material, such as metal, to form a solid object. In the case of sintered discs, the material used is typically a combination of metals, such as iron and copper, along with other additives like graphite or carbon. This mixture is pressed into shape and then subjected to high temperatures, causing the particles to bond together and form a solid, dense structure.
Additionally, sintered discs exhibit excellent friction characteristics, providing strong and consistent braking performance even under demanding conditions. They offer enhanced stopping power, improved resistance to wear and deformation, and better overall durability compared to conventional brake discs. These qualities make sintered discs suitable for high-performance vehicles, such as sports cars and motorcycles, as well as heavy-duty applications like trucks and off-road vehicles.
It’s important to note that sintered discs may produce more brake dust compared to other types of brake discs, due to the nature of the sintering process and the materials used. However, this can be mitigated by regular cleaning and maintenance.
ProductS
Stainless steel sintered disc
Stainless steel sintered disc is a filtration component made from stainless steel powder that is compacted and sintered at high temperatures.
The sintering process fuses the stainless steel particles together, creating a porous structure with interconnected pores. This results in a durable and robust disc with controlled pore size and excellent filtration properties.
It offers several advantages. They have high corrosion resistance, temperature resistance, and mechanical strength. The controlled pore size allows for precise filtration, ranging from coarse to fine filtration depending on the application requirements. They can effectively filter solids, liquids, and gases while maintaining good flow rates.
These discs find applications in a wide range of industries, including chemical processing, pharmaceuticals, food and beverage, oil and gas, and water treatment. They are used for filtration, separation, venting, and protection purposes. The stainless steel material ensures longevity and resistance to harsh environments, making them suitable for demanding filtration applications.
Sintered porous disc
Sintered porous disc is a type of filtration component that is manufactured using the sintering process and is designed to provide efficient filtration of liquids and gases.
It is made by compacting and heating powdered materials, such as metals or ceramics, to form a porous structure with interconnected pores.
The porous structure of a sintered disc allows for the passage of fluids while capturing and retaining particles, contaminants, or impurities. The size, shape, and distribution of the pores can be tailored to meet specific filtration requirements, offering a range of filtration accuracies.
Sintered powder disc
Sintered powder disc is a type of component made by compacting and heating powdered materials using the sintering process.
It is designed to have a disc-shaped structure with interconnected pores, providing specific properties and functionalities depending on the application.
The sintering process involves subjecting the powdered materials, such as metals, ceramics, or composites, to high temperatures to bond the particles together. The resulting sintered powder disc possesses unique characteristics, including high porosity, controlled pore size distribution, and tailored material properties.
Sintered powder discs have a wide range of applications across various industries. They are commonly used in filtration systems, fluidization processes, gas diffusion, flow control, and heat transfer applications. The porous structure allows for the passage of fluids while retaining particles or contaminants.
Sintered leaf disc filter
Sintered leaf disc filter is a type of filtration device used for solid-liquid separation. It is constructed using a series of sintered metal leaf discs stacked together to form a filter element.
The sintering process involves compacting and heating powdered metal materials, such as stainless steel or other alloys, to create a porous structure with interconnected pores.
The leaf disc design provides a large filtration surface area, allowing for efficient filtration and high flow rates. The porous structure of the sintered leaf discs traps solid particles while allowing the liquid to pass through.
These filters offer benefits such as excellent chemical resistance, mechanical strength, and resistance to high temperatures and pressure. They are also easy to clean and maintain, making them a cost-effective solution for continuous filtration processes.
Sintered filter disc plate
Sintered filter disc plate, also known as a sintered metal filter disc or sintered metal plate, is a specific form of sintered filter that is shaped like a disc or plate.
It is commonly used in filtration applications where a flat or circular filter shape is required.
The filter disc plate is manufactured by compacting and sintering metal powders, such as stainless steel or bronze, to create a porous structure with interconnected channels and controlled pore sizes. The disc plate can be customized with different diameters, thicknesses, and pore sizes to suit specific filtration needs.
It offers reliable filtration performance by effectively trapping and removing particles and contaminants from fluids or gases.
Micron sintered disc
Micron sintered disc refers to a sintered filter disc with a specific micron rating or pore size. These discs are designed to provide fine filtration by controlling the pore size distribution to target particles within a specific micron range.
The micron rating of the sintered disc determines the size of particles that can be effectively captured and removed. These discs are commonly used in applications where precise particle retention is crucial, such as in pharmaceutical, semiconductor, and precision manufacturing industries.
They offer reliable filtration performance and can be customized with different diameters and thicknesses to suit specific application requirements.
CUSTOM YOUR OWN FILTER PRODUCTS
Our company provides a kind of metal alloy to solve the problem of providing products with excellent
performance in high temperature and high corrosive environment. Our products are very strong
and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications
can be adjusted during the production process, so that the product is suitable for a variety of
filtration, flow and chemical compatibility in different customer processes.
Techniques
Custom sintered discs
Custom sintered discs refer to sintered filter discs that are specifically designed and manufactured to meet unique and specific filtration requirements.
These discs can be customized in terms of diameter, thickness, material, pore size, and micron rating. By tailoring the sintered discs to the specific needs of an application, optimal filtration performance can be achieved. Customization allows for precise control over filtration efficiency, particle retention, and compatibility with the filtered medium.
Custom sintered discs find applications in various industries where standard filter discs may not meet the specific filtration needs, ensuring effective and tailored filtration solutions for specialized applications.
Specifications of sintered mesh disc
Material | Stainless steel, Nickel, Copper, Monel, Inconel, Hastelloy, etc. |
Filter Rate | 1-300um |
Layers | Single Layer or Multi-layer |
Technique | Woven, Sinter, Perforated |
Hole Shape | Square, Round |
Diameter | 25mm, 47mm, 50mm, 100mm, or custom |
Do the sintered mesh discs have a high mechanical strength to withstand pressure differentials?
Yes, sintered mesh discs are designed to have a high mechanical strength to withstand pressure differentials encountered during filtration processes. The sintering process, which involves bonding the mesh layers at their contact points, enhances the structural integrity of the discs. This sintering process results in a solid, porous structure with interconnected metal particles, providing strength and durability.
The specific mechanical strength of sintered mesh discs can vary depending on factors such as the material used, the thickness of the discs, and the specific design. Stainless steel sintered mesh discs, for example, are known for their excellent mechanical properties, including high tensile strength, resistance to deformation, and ability to withstand pressure differentials.
Are there options for different sintering techniques available for the sintered discs?
Solid-State Sintering: This is a traditional sintering technique where the compacted metal powder is heated to a high temperature below its melting point. The particles bond together through diffusion and solid-state diffusion, forming a porous structure.
Liquid-Phase Sintering: In this technique, a small amount of a liquid phase is added to the metal powder before sintering. The liquid phase facilitates particle bonding and densification during the sintering process.
Spark Plasma Sintering (SPS): SPS is a rapid sintering technique that uses pulsed direct current and high pressures to achieve sintering. It allows for fast heating rates and precise control over the sintering process, resulting in uniform and dense sintered discs.
Hot Isostatic Pressing (HIP): HIP involves subjecting the compacted metal powder to high temperature and pressure in an inert gas or vacuum environment. This process helps eliminate porosity and enhances the density and mechanical properties of the sintered discs.
Reactive Sintering: Reactive sintering involves the addition of reactive elements or compounds to the metal powder, resulting in chemical reactions during sintering. This technique can be used to tailor the properties of the sintered discs, such as increased hardness or improved corrosion resistance.
Sintered disc working principle
The working principle of sintered discs revolves around their porous structure and the filtration mechanism facilitated by the interconnected mesh openings. Sintered discs are constructed by sintering multiple layers of metal mesh together, forming a solid and robust structure.
When a fluid or gas flows through the sintered mesh disc, the interconnected mesh openings serve as pathways for the fluid to pass through while effectively capturing particles larger than the mesh opening size. This filtration mechanism enables the separation and removal of contaminants, impurities, or solid particles from the fluid or gas stream.
The porous structure of the sintered disc enables both surface filtration and depth filtration. While particles are trapped on the surface of the mesh, they also penetrate and get captured within the interconnected mesh structure, enhancing the filtration capacity and efficiency.
Do the sintered discs have a uniform or graded pore structure?
Uniform Pore Structure: In this type, the sintered discs have a consistent pore size throughout the entire structure. This means that the pores are of the same size and distribution across the disc. A uniform pore structure allows for consistent filtration performance, ensuring that particles of a certain size or larger are captured uniformly across the entire disc surface.
Graded Pore Structure: In a graded pore structure, the sintered disc has varying pore sizes across its thickness. This means that the pore size gradually changes from one side of the disc to the other, resulting in a gradient of pore sizes. A graded pore structure can offer advantages such as enhanced depth filtration, where larger particles are captured on the outer surface while smaller particles penetrate deeper into the disc.
Are the sintered filter discs chemically resistant to the specific fluids or substances they will be used with?
Material Selection: Sintered filter discs can be made from different materials such as stainless steel, bronze, nickel, or other alloys. The material choice plays a significant role in determining the chemical resistance of the discs. For example, stainless steel is generally known for its excellent chemical resistance to a wide range of corrosive fluids and substances.
Compatibility Testing: It is crucial to conduct compatibility testing to determine the suitability of the sintered filter discs for the specific fluids or substances they will come into contact with. The supplier or manufacturer can provide guidance on the chemical compatibility of their sintered filter discs based on the chosen material.
Specialized Coatings or Surface Treatments: In some cases, additional coatings or surface treatments may be available to enhance the chemical resistance of the sintered filter discs. These treatments can provide an extra layer of protection against certain corrosive fluids or substances.
Can the sintered disc filters be easily cleaned?
Yes, sintered disc filters are designed to be easily cleaned. The porous structure of the sintered discs allows for efficient cleaning and removal of accumulated particles or debris. Here are some key points regarding the cleaning process:
Backwashing: Sintered disc filters can be cleaned through backwashing, which involves reversing the flow direction of the fluid or gas. Backwashing helps dislodge and remove trapped particles from the disc surface and within the pores.
Ultrasonic Cleaning: Ultrasonic cleaning is another effective method for cleaning sintered disc filters. It involves immersing the discs in a cleaning solution and subjecting them to high-frequency ultrasonic waves. This process helps to dislodge and remove particles adhered to the surface or within the pores.
Chemical Cleaning: Depending on the nature of the contaminants or residues on the sintered discs, chemical cleaning methods may be employed. Chemical cleaning involves using specific cleaning agents or solutions to dissolve or dislodge the contaminants. It’s important to select cleaning agents that are compatible with the disc material and the fluids or substances being filtered.
Flush: After the cleaning process, flushing the sintered disc filters with clean water or an appropriate solvent helps to remove any remaining cleaning agents or particles.
FAQ
Most frequent questions and answers
Sintered disc porosity refers to the volume fraction of empty spaces or voids within the structure of the sintered disc. It is a measure of the amount of porosity or openness in the disc’s porous network.
The porosity of a sintered disc directly affects its filtration efficiency and flow characteristics. Higher porosity allows for increased fluid or gas flow rates but may result in lower particle retention. Lower porosity provides better particle retention but may result in reduced flow rates.
The porosity of a sintered disc can be precisely controlled during the manufacturing process to achieve the desired balance between filtration efficiency and flow performance for specific applications.
Welding of sintered filters involves joining the different components of the filter through the application of heat and pressure. Sintered filters are made by compacting and sintering metal or ceramic particles, creating a porous structure that allows for efficient filtration.
Welding is often used to connect these filter elements, ensuring structural integrity and preventing leakage. Various welding techniques can be employed, including resistance welding, laser welding, or ultrasonic welding, depending on the material and design of the filter. Welding parameters such as temperature, pressure, and welding duration must be carefully controlled to maintain the filter’s filtration performance and durability.
Proper welding ensures the reliable and efficient functioning of sintered filters in various industrial applications.
To clean a sintered disc filter, follow these steps:
1.Start by removing the filter from its housing or system.
2.Inspect the filter for any visible debris or contaminants. Gently tap it to dislodge any loose particles.
3.Rinse the filter with clean water to remove surface dirt and impurities. Use a low-pressure stream to avoid damaging the filter.
4.If the filter is heavily soiled, soak it in a mixture of warm water and mild detergent for a designated period, as recommended by the manufacturer.
5.After soaking, gently scrub the filter with a soft brush to remove stubborn dirt.
6.Rinse the filter thoroughly with clean water to remove any remaining detergent or particles.
7.Allow the filter to air dry completely before reinserting it into the housing or system. Ensure it is fully dry to prevent bacterial growth.
8.Reinstall the filter and perform any required system flush or priming as per the manufacturer’s instructions.
Sintered disc filter and wire mesh disc are both commonly used in filtration applications, but they differ in their construction and filtering capabilities.
Sintered disc filters are made by compacting and sintering metal or ceramic particles, creating a porous structure with uniform filtration properties. They offer high dirt-holding capacity, excellent filtration efficiency, and can withstand high temperatures and corrosive environments. They are often used in industrial applications where fine filtration is required.
Wire mesh disc, on the other hand, consist of a woven wire mesh screen that traps particles while allowing fluid to pass through. They are less efficient in capturing fine particles compared to sintered disc filters but offer lower pressure drop and higher flow rates. They are commonly used in applications where coarser filtration is sufficient, such as in hydraulic systems or air vents.
Sintered disc filter and wire mesh disc（超链接） are both commonly used in filtration applications, but they differ in their construction and filtering capabilities.
Sintered disc filters are made by compacting and sintering metal or ceramic particles, creating a porous structure with uniform filtration properties. They offer high dirt-holding capacity, excellent filtration efficiency, and can withstand high temperatures and corrosive environments. They are often used in industrial applications where fine filtration is required.
Wire mesh disc, on the other hand, consist of a woven wire mesh screen that traps particles while allowing fluid to pass through. They are less efficient in capturing fine particles compared to sintered disc filters but offer lower pressure drop and higher flow rates. They are commonly used in applications where coarser filtration is sufficient, such as in hydraulic systems or air vents.
When dealing with clogging of a sintered bronze filter disc, you can take the following steps:
1.Identify the cause of the clogging, which could be excessive dirt, debris, or particulate matter.
Remove the filter disc from its housing or system.
2.Clean the disc using a combination of methods, such as backwashing, ultrasonic cleaning, or chemical cleaning.
3.Backwashing involves applying reverse flow to dislodge and remove trapped particles.
4.Ultrasonic cleaning uses high-frequency sound waves to agitate and remove contaminants.
5.Chemical cleaning may involve using a suitable solvent or detergent to dissolve or dislodge clogged substances.
6.Rinse the filter disc thoroughly with clean water to remove any cleaning residue.
7.Reinstall the cleaned filter disc and perform system flush or priming as required.
8.Monitor the performance of the filter disc regularly and clean it as necessary to prevent future clogging.
SS sintered discs are typically composed of stainless steel, which is an alloy primarily made of iron, chromium, and nickel.
The specific composition of stainless steel can vary depending on the desired properties and application requirements. Common stainless steel grades used in sintered discs include 304, 316, and 316L. These grades provide excellent corrosion resistance, high temperature resistance, and mechanical strength. The stainless steel particles are compacted and sintered to form a porous structure with interconnected pores, allowing for efficient filtration.
The precise composition and pore size distribution can be tailored to meet specific filtration needs in various industries, such as chemical processing, pharmaceuticals, and food processing.
Sintered disc and perforated disc are both used in filtration applications, but they differ in their construction and filtration mechanisms.
Sintered discs are made by compacting and sintering metal or ceramic particles, creating a porous structure with uniform filtration properties. They provide fine filtration, high dirt-holding capacity, and resistance to high temperatures and corrosive environments.
Perforated discs, on the other hand, are made from a solid metal sheet with evenly spaced holes. They rely on the size and arrangement of the perforations to filter particles. Perforated discs offer coarser filtration and lower pressure drop compared to sintered discs.
We are professional sintered discs manufacturer,As a professional sinter plate manufacturer, we specialize in producing high quality sinter plates for a variety of industrial applications. Our expertise lies in designing, manufacturing and customizing sinter plates to meet specific customer requirements.
Our manufacturing process involves compactingand sintering metal or ceramic particles to create porous structures with precise pore size distribution and filtration characteristics. And the use of advanced technology and quality control measures to ensure the consistency and reliability of the sinter disk.
As a reputable manufacturer, we give priority to quality assurance and ensuring compliance with industry standards.
Sintered filter discs are used in various industrial applications for efficient and reliable filtration. They are commonly employed in processes where fine particle separation is required. Sintered filter discs are used in industries such as oil and gas, chemical processing, pharmaceuticals, water treatment, food and beverage, and automotive. They effectively remove contaminants, particulate matter, impurities, and solids from fluids and gases.
Sintered filter discs find applications in filtration systems, pneumatic and hydraulic systems, catalyst recovery, air vents, fluidized beds, sparging, and many other processes where precise filtration and separation are vital to ensure product quality, system performance, and environmental protection.
The stainless steel sintered disc process involves several steps.
First, stainless steel powder is mixed with a binder material to form a feedstock. Feedstock is then compacted under high pressure to achieve the desired shape and structure. Compacted component is then subjected to a sintering process in a controlled atmosphere furnace.
During sintering, the component is heated to a temperature below its melting point, causing the stainless steel particles to bond together. This bonding occurs through diffusion and solid-state sintering, resulting in a strong and porous structure.
Sintered disc is then cooled and undergoes additional post-processing steps such as surface treatment or machining to achieve the desired specifications and properties.
Sintered disc and expanded mesh disc are both used in filtration applications but differ in their construction and filtration mechanisms.
Sintered discs are made by compacting and sintering metal or ceramic particles, creating a porous structure with uniform filtration properties. They provide efficient and fine filtration.
Expanded mesh discs, on the other hand, are made by expanding a metal sheet, creating a grid-like pattern with diamond-shaped openings. They provide coarser filtration and are often used for protection or support rather than fine particle filtration.
Sintered element filter discs are made through a process called powder metallurgy. It involves several steps, starting with the selection of appropriate metal or ceramic powders. These powders are then mixed with a binder to form a feedstock. The feedstock is compacted under high pressure to create a green compact of the desired shape. The green compact is then subjected to a sintering process, where it is heated to a temperature below its melting point.
During sintering, the particles fuse together, creating a solid and porous structure. After sintering, the filter discs may undergo additional post-processing steps such as machining, surface treatment, or calibration to achieve the desired specifications and filtration properties.
Sintered powder filter disc is a type of filter disc made from compacted and sintered metal or ceramic powders.
The process involves mixing the powder with a binder to form a feedstock, which is then compacted under high pressure to create a green compact. The green compact is then subjected to a sintering process where it is heated to a temperature below its melting point. During sintering, the powder particles fuse together, forming a solid and porous structure.
The resulting sintered powder filter disc offers efficient and precise filtration, with the pore size and distribution tailored to specific filtration requirements. It is commonly used in various industrial applications for effective particle separation and filtration.
Sintered stainless steel filter discs are known for their strength and durability. The sintering process of stainless steel particles creates a solid and interconnected structure that provides high mechanical strength. Stainless steel itself is a strong material, characterized by its excellent tensile and impact strength. The sintering process further enhances the strength of the material by bonding the stainless steel particles together.
As a result, sintered stainless steel filter discs can withstand high pressures, temperature variations, and corrosive environments, making them suitable for demanding industrial applications where strength and durability are essential.
Stainless steel 316 sintered discs can be welded. Stainless steel 316 is a commonly used grade known for its excellent weldability.
However, it’s important to consider a few factors when welding sintered discs. The welding technique should be chosen based on the specific requirements and properties of the sintered disc, such as the thickness, pore structure, and overall design.
Additionally, the welding process should be carefully controlled to prevent overheating or damage to the sintered disc. Proper welding procedures and parameters should be followed to ensure a strong and reliable weld joint while maintaining the integrity of the sintered disc.
Sintered titanium powder filter disc is a type of filter disc made from compacted and sintered titanium powder.
Process involves mixing the titanium powder with a binder to form a feedstock, which is then compacted under high pressure to create a green compact. The green compact is then subjected to a sintering process where it is heated to a temperature below its melting point.
During sintering, the titanium particles fuse together, forming a solid and porous structure. The resulting sintered titanium powder filter disc offers excellent corrosion resistance, high strength, and temperature resistance.
There are several types of sintered porous discs available:
1.Sintered Metal Discs: These discs are made from compacted and sintered metal powders, such as stainless steel, bronze, or nickel alloys. They offer excellent mechanical strength, temperature resistance, and corrosion resistance.
2.Sintered Ceramic Discs: These discs are made from compacted and sintered ceramic powders, such as alumina, zirconia, or silicon carbide. They provide high-temperature resistance, chemical inertness, and electrical insulation properties.
3.Sintered Polymer Discs: These discs are made from compacted and sintered polymer particles, such as polyethylene or polypropylene. They offer chemical resistance, low friction, and low-cost filtration solutions.
4.Sintered Composite Discs: These discs are made from a combination of different materials, such as metal and ceramic, to achieve specific properties like enhanced filtration efficiency, improved strength, or tailored porosity.
Sintered metal filter discs can be made from various metals and metal alloys depending on the desired properties and application requirements. Some common materials used for sintered metal filter discs include:
1.Stainless Steel: Grades such as 304, 316, and 316L are frequently used for their corrosion resistance, mechanical strength, and temperature resistance.
2.Bronze: Bronze alloys, such as bronze 316 or bronze 316L, are chosen for their combination of strength, corrosion resistance, and good thermal conductivity.
3.Nickel Alloys: Nickel-based alloys like Inconel and Hastelloy are used when high-temperature resistance, corrosion resistance, and chemical compatibility are required.
4.Titanium: Sintered titanium filter discs offer excellent corrosion resistance, high strength, and biocompatibility, making them suitable for applications in aerospace, chemical processing, and medical fields.
As a metal sintered filter discs supplier, you can provide a range of products tailored to meet the filtration needs of various industries. Your product offerings may include:
1.Stainless Steel Sintered Filter Discs: These discs can be available in different grades and pore sizes to suit different applications.
2.Bronze Sintered Filter Discs: Discs made from bronze alloys, offering corrosion resistance and thermal conductivity.
3.Nickel Alloy Sintered Filter Discs: Discs made from nickel-based alloys like Inconel or Hastelloy, suitable for high-temperature and corrosive environments.
4.Titanium Sintered Filter Discs: Filter discs made from titanium, providing excellent corrosion resistance and strength.
