Stainless steel filter mesh basket
some description about product
Stainless steel is the material of choice for these stainless steel filter mesh basket, thanks to its remarkable resistance to rust, corrosion, and heat. The mesh itself is meticulously woven or welded with precision, ensuring uniformity and strength.
Its fine mesh structure comes in various sizes, allowing users to choose the appropriate mesh density based on the specific filtration requirements.
Stainless steel filter mesh baskets find applications across a wide range of industries. They are commonly used in the food and beverage industry for filtering liquids and powders during production. In the pharmaceutical sector, these baskets ensure the purity of drugs and chemicals.
Stainless steel filter mesh baskets are designed for long-term use and require minimal maintenance. The non-reactive nature of stainless steel means that the baskets can be easily cleaned and sterilized, making them suitable for applications where hygiene is paramount.
Durability is a hallmark of stainless steel filter mesh baskets. They are built to withstand harsh environmental conditions, including extreme temperatures and exposure to chemicals. This resilience ensures a long lifespan, reducing the need for frequent replacements and maintenance.
While stainless steel filter mesh baskets may have a higher upfront cost compared to some alternatives, their durability and longevity make them a cost-effective choice in the long run.
ProductS
316 stainless steel filter mesh basket
316 stainless steel filter mesh basket is meticulously crafted from high-quality 316 stainless steel,
known for its exceptional corrosion resistance, durability, and temperature tolerance.
The choice of 316 stainless steel ensures the filter mesh basket’s longevity and suitability for demanding environments. This grade of stainless steel contains molybdenum, which enhances its resistance to corrosion, particularly in aggressive settings such as marine and chemical processing.
The filter basket features a precisely engineered mesh design with uniform openings that allow for effective filtration while preventing unwanted particles or contaminants from passing through. This design ensures consistent and reliable filtration performance.
316 stainless steel filter mesh basket is highly versatile and finds application in a wide range of industries, including pharmaceuticals, food and beverage, petrochemical, wastewater treatment, and many more. It can be used to filter liquids, gases, or even separate solids from liquids.
Maintenance of the 316 stainless steel filter mesh basket is straightforward due to its durable construction. It is easy to clean, and its resistance to corrosion ensures a long service life, reducing replacement and maintenance costs.
stainless steel filter mesh basket with wire handle
Stainless steel filter mesh basket with a wire handle is a versatile and durable kitchen tool
designed to make your cooking and food preparation tasks easier and more efficient. Crafted from high-quality stainless steel, this mesh basket is built to last, providing you with a reliable kitchen accessory that will serve you for years to come.
Its fine mesh design ensures that even the smallest food particles are captured, allowing you to achieve consistently outstanding results in your cooking.
The wire handle of this basket is not only sturdy but also heat-resistant, ensuring safe and convenient handling even when exposed to high temperatures. The ergonomic design of the handle provides a comfortable grip, allowing you to lift and transport the basket with ease, reducing the risk of spills or accidents in the kitchen.
Cleaning this stainless steel filter mesh basket is a breeze. Its non-stick surface makes it easy to remove food residue, and it is dishwasher safe, saving you time and effort on cleanup.
fine micron stainless steel basket
Fine micron stainless steel basket is primarily constructed from stainless steel, a material known
for its exceptional durability, corrosion resistance, and longevity. The construction of this stainless steel basket involves weaving or sintering stainless steel wires to create a mesh with extremely small openings, typically measured in microns.
This fine mesh acts as a robust barrier, allowing the passage of fluids or gases while effectively capturing particles of specific sizes. The micron size can vary, depending on the intended application, but it often ranges from 1 to 200 microns or even finer.
It can be custom-designed to fit various shapes and sizes, including cylindrical, conical, or flat configurations, to suit the specific needs of the process. Additionally, these baskets can be incorporated into existing systems, such as industrial filtration equipment or laboratory setups, or used as standalone components.
The durability of stainless steel ensures that these baskets withstand harsh environments and aggressive chemicals, making them suitable for applications where other materials might degrade or corrode. They are also easy to clean and maintain, contributing to their cost-effectiveness and long-term reliability.
800 micron stainless steel mesh basket
800 micron stainless steel mesh basket is meticulously crafted from high-quality stainless steel,
renowned for its exceptional durability, corrosion resistance, and longevity.
With an 800-micron mesh size, this basket strikes a perfect balance between fine filtration and robust material support. The tight weave ensures that even the tiniest particles are effectively filtered, making it an ideal choice for separating solids from liquids or protecting sensitive equipment from contaminants.
It is resistant to rust and corrosion, ensuring the basket’s longevity, even in harsh or corrosive environments. Additionally, stainless steel is non-reactive, making it suitable for use with a wide range of chemicals and substances without contamination concerns.
The basket’s design is both practical and user-friendly. It features sturdy handles for easy lifting and maneuvering, allowing for efficient and safe material handling. Its open mesh design promotes excellent liquid flow, reducing the risk of clogs or blockages during filtration processes.
This stainless steel mesh basket is not limited to industrial settings alone; it also finds application in scientific laboratories, where precision and consistency are essential.
stainless steel mesh basket strainer
Stainless steel mesh basket strainers are typically composed of high-quality stainless steel
materials, such as 304 or 316 stainless steel, renowned for their exceptional corrosion resistance, durability, and longevity. The strainer’s body is engineered with precision to create a sturdy and reliable enclosure for the mesh filter element.
The core component of a stainless steel mesh basket strainer is its fine mesh screen or perforated basket, which acts as the primary filtration element. The size and porosity of the mesh or perforations can vary to suit specific filtration needs.
When fluids pass through the strainer, solid particles, debris, and contaminants are trapped within the basket while allowing the clean liquid to pass through. This mechanism ensures the removal of unwanted impurities, enhancing the overall quality of the fluid.
Maintenance of these strainers is relatively straightforward. When the basket becomes full with accumulated debris, it can be easily removed, cleaned, and reinserted into the strainer housing.
Stainless steel mesh basket strainers are renowned for their durability and long service life. Their resistance to corrosion, rust, and chemical damage ensures they can withstand harsh environments and aggressive fluids without compromising performance.
CUSTOM YOUR OWN FILTER PRODUCTS
Our company provides a kind of metal alloy to solve the problem of providing products with excellent
performance in high temperature and high corrosive environment. Our products are very strong
and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications
can be adjusted during the production process, so that the product is suitable for a variety of
filtration, flow and chemical compatibility in different customer processes.
Techniques
What is the mesh size of the stainless steel filter mesh basket?
The mesh size of a stainless steel filter mesh basket varies depending on the specific application and filtration requirements. Filter mesh baskets are available in a range of mesh sizes, typically spanning from as coarse as 5 mesh (5 openings per linear inch) to as fine as 100 mesh or more. The choice of mesh size is determined by the need to filter out particles or debris of a particular size from liquids or gases.
What is the weave type of the mesh used in the basket?
Stainless steel filter mesh basket typically utilize one of several weave patterns, with the most common being plain weave, twill weave, and Dutch weave.
In a plain weave mesh, the wires intersect at right angles, forming a simple crisscross pattern. This weave type offers uniform openings and good stability, making it suitable for general-purpose filtration where particle capture is essential.
Twill weave features a diagonal pattern in which the wires pass over and under multiple adjacent wires. It provides a more robust structure, increased strength, and the ability to handle higher pressure differentials. Twill weave meshes are often used in applications requiring finer filtration.
Dutch weave mesh consists of two layers of wire with different mesh counts. The thicker warp wires run in the same direction as the mesh, while the thinner weft wires are woven in the opposite direction. This creates a tight mesh with excellent particle retention capabilities, making it ideal for precise filtration, especially for fine particles.
Are there any compatibility concerns with the fluid or material being filtered and the stainless steel material used in the basket?
Compatibility concerns between the fluid or material being filtered and the stainless steel material used in the stainless steel filter mesh basket are generally minimal. Stainless steel is known for its corrosion resistance and inert nature, which makes it suitable for a wide range of fluids, including water, chemicals, oils, and food products.
However, in highly specialized or extreme conditions, such as highly acidic or caustic environments, alternative materials may be considered. Additionally, for applications involving sensitive materials, it’s crucial to verify that the specific grade of stainless steel used in the basket is appropriate to prevent any potential reactions or contamination.
stainless steel mesh screen filter pressure dropAre there any specific cleaning methods recommended for maintaining the mesh basket's performance?
Maintaining the performance of a stainless steel filter mesh basket is essential for ensuring it functions effectively and remains hygienic. Here are some specific cleaning methods recommended for keeping your mesh basket in optimal condition:
Regular rinse: After each use, rinse the mesh basket with warm water to remove food particles and debris. This prevents residues from hardening and becoming difficult to clean later.
Soaking: For stubborn or dried-on residues, soak the mesh basket in warm, soapy water for 15-30 minutes. This will help soften the debris and make it easier to scrub off.
Gentle scrubbing: Use a soft brush or sponge to scrub the mesh gently. Avoid abrasive materials like steel wool, as they can damage the mesh.
Dishwasher safe: Check the manufacturer’s instructions to see if your mesh basket is dishwasher safe. If so, place it on the top rack for a thorough cleaning.
Regular maintenance and proper cleaning techniques will prolong the lifespan and performance of your mesh basket, making it a valuable kitchen tool for years to come.
What is the method of welding used to assemble the mesh basket?
The method of welding used to assemble a stainless steel filter mesh basket typically employs two common techniques: spot welding and MIG (Metal Inert Gas) welding.
Spot welding is a fast and efficient method, ideal for joining smaller wire mesh sections. It involves applying intense heat to specific points where wires intersect, melting them together to form secure bonds.
MIG welding, on the other hand, is suitable for larger and more complex mesh structures. It uses a continuous wire feed and inert gas to shield the weld from contaminants, creating strong, continuous seams along the mesh’s edges.
FAQ
Most frequent questions and answers
SS basket filters can be customized in terms of size and shape to precisely fit specific applications. These filters are highly versatile and can be tailored to meet the unique requirements of various industries, such as food processing, chemical manufacturing, and wastewater treatment.
Customization begins with selecting the appropriate stainless steel grade, mesh size, and wire diameter to ensure compatibility with the filtration needs of the application. Size adjustments involve altering the basket’s dimensions, including height, diameter, and overall shape, to accommodate specific vessel or equipment requirements.
Additionally, customization can extend to the design of handles, lids, feet, or mounting options to facilitate ease of handling and installation.
The maximum temperature resistance of a stainless steel basket wire mesh filter depends on the specific grade of stainless steel used in its construction. Generally, stainless steel filters are available in various grades, with the most common being 304 and 316 stainless steel.
304 stainless steel offers good high-temperature resistance, typically up to around 800-900 degrees Celsius (1472-1652 degrees Fahrenheit). It’s suitable for many industrial applications but may not be ideal for extreme high-temperature environments.
316 stainless steel is known for its superior high-temperature resistance. It can withstand temperatures of up to 1,370 degrees Celsius (2,498 degrees Fahrenheit) for short durations and maintains excellent corrosion resistance, making it suitable for more demanding and high-temperature applications.
Stainless steel mesh basket filters are specifically engineered to excel in corrosive environments. These filters are constructed from high-quality stainless steel, which is known for its exceptional resistance to corrosion.
This material’s composition, primarily containing chromium and nickel, forms a passive layer on its surface, preventing rust and corrosion even when exposed to harsh chemicals, saltwater, and acidic substances.
The mesh design of the filter further enhances its suitability for corrosive environments. The mesh is tightly woven or perforated with precision, ensuring that it effectively traps contaminants while maintaining structural integrity. This design prevents the filter from deteriorating or corroding over time, making it a durable and long-lasting solution.
Firstly, the 316 stainless steel filter mesh basket mesh itself is often constructed with a fine, uniform pattern that minimizes the accumulation of contaminants. This design prevents particles from getting trapped deep within the mesh, making cleaning more straightforward.
Additionally, many 316 stainless steel filter mesh baskets are designed with removable or collapsible elements. This allows for easy access to the filter media, simplifying the cleaning process. Some baskets feature hinged lids or quick-release mechanisms that enable quick disassembly and reassembly without the need for special tools.
Furthermore, the use of smooth, crevice-free welds and sanitary fittings ensures that there are no hidden spaces where debris can accumulate, making it easier to maintain the highest levels of cleanliness and hygiene.
Stainless steel wire baskets are commonly designed for use in food-grade or sanitary applications due to their exceptional hygiene and corrosion-resistant properties. These baskets are typically made from high-quality stainless steel, such as 304 or 316 stainless steel, which meets the stringent requirements of food and pharmaceutical industries.
The design features that make these baskets suitable for such applications include smooth, crevice-free surfaces, seamless welds, and polished finishes, all of which prevent the buildup of bacteria and contaminants. They often come with easily removable handles or lids for thorough cleaning and sterilization.
Stainless steel wire baskets are used extensively in food processing, dairy, beverage, and pharmaceutical industries to hold and transport ingredients, components, or finished products.
Stainless steel woven mesh baskets are highly versatile and can be used for both liquid and gas filtration applications. Their woven mesh design allows for precise control of particle size and effective filtration in a variety of settings.
Stainless steel woven mesh baskets are commonly employed in liquid filtration processes. The fine mesh allows them to efficiently capture solid particles and contaminants from liquids, ensuring product purity and quality. They find applications in industries like chemical processing, pharmaceuticals, food and beverage, and wastewater treatment.
These baskets can also be used for gas filtration, particularly when equipped with a suitable mesh size that can capture particulate matter, dust, or impurities from gases. Industries like HVAC, air purification, and semiconductor manufacturing rely on stainless steel woven mesh baskets for gas filtration to maintain clean and safe working environments.
In most cases, the dimensions are held to tight tolerances to ensure the stainless steel filter mesh basket with wire handle’s functionality and compatibility with various filtration systems. Commonly, the tolerance ranges from ±0.005 inches (0.127 millimeters) to ±0.030 inches (0.762 millimeters) for critical dimensions such as diameter, height, and mesh opening size.
These precise tolerances help maintain the basket’s structural integrity and ensure a snug fit within filtration equipment.
Stainless steel mesh filter baskets are engineered to accommodate both continuous and intermittent filtration processes, offering flexibility to suit various applications. Continuous filtration baskets are robust and durable, designed for uninterrupted, long-term operation in industrial settings.
In contrast, intermittent filtration baskets prioritize ease of handling and maintenance, making them suitable for occasional or batch filtration needs.
Fine micron stainless steel baskets often receive special surface treatments or coatings to enhance their corrosion resistance and other properties. Common treatments include passivation, which removes contaminants and enhances the stainless steel’s natural corrosion resistance.
Additionally, baskets may undergo electropolishing to create a smoother, more corrosion-resistant surface. For extreme conditions or specialized applications, coatings such as PTFE (polytetrafluoroethylene) or ceramic may be applied to further enhance resistance to chemicals or abrasion.
Using an 800 micron stainless steel mesh basket in applications involving abrasive particles or materials can be effective to a certain extent. Stainless steel is known for its corrosion resistance and durability, which makes it suitable for such environments. However, the performance longevity of the mesh depends on the severity of abrasiveness.
Over time, abrasive particles can wear down the mesh, potentially reducing its efficiency and lifespan. In highly abrasive conditions, it’s advisable to consider a thicker or specialized mesh material designed for extreme wear resistance.
The minimum order quantity (MOQ) for custom-made stainless steel wire mesh baskets can vary depending on the manufacturer, their production capabilities, and the complexity of the design.
Typically, manufacturers set MOQs to ensure cost-effectiveness in the production process. MOQs may range from a few units for simpler designs to larger quantities for highly customized or specialized baskets.
It’s advisable to discuss MOQ requirements with the manufacturer or supplier directly, as they can provide specific details based on your unique basket design and production capabilities. Some manufacturers may also offer flexibility based on your specific needs, so it’s worth exploring options to find the best solution for your requirements.
Stainless steel mesh basket strainers often come with essential documentation, including material certificates and test reports. Material certificates confirm the stainless steel’s composition and compliance with industry standards, ensuring it meets specified requirements for corrosion resistance and durability.
Test reports may detail quality control measures, such as pressure or leakage tests, to verify the strainer’s performance capabilities. These documents are crucial for quality assurance, traceability, and regulatory compliance.
When procuring such strainers, it’s advisable to request and review these documents to ensure the product meets your specific needs and industry standards.
Stainless steel filter mesh screen basket is designed to withstand high-pressure differentials between the inside and outside of the basket, making it ideal for demanding industrial applications.
Its robust construction, typically utilizing durable stainless steel, ensures structural integrity even under extreme pressure conditions. The precision-engineered mesh screen effectively filters out particles while allowing for efficient fluid flow.
This combination of strength and filtration capability enables the basket to perform reliably in environments where substantial pressure variations occur, such as oil and gas processing, chemical manufacturing, and water treatment facilities. Users can confidently rely on this basket strainer to maintain efficient filtration performance under high-pressure differentials.
