Stainless steel framed mesh filter discs
some description about product
Stainless steel framed mesh filter discs consist of a stainless steel frame encasing a fine mesh screen or filter media. The frame is typically constructed from high-quality stainless steel, such as 304 or 316 grade, which imparts excellent corrosion resistance, strength, and longevity to the discs.
The mesh screen within the frame can vary in material and mesh size, allowing for customization to suit specific filtration needs.
Stainless steel framed mesh filter discs excel in removing impurities, particles, and contaminants from liquids. They are commonly used in industries like pharmaceuticals, food and beverage, and wastewater treatment to ensure product purity and meet regulatory standards.
The fine mesh screens are available in various pore sizes, allowing for precise filtration tailored to specific applications. The robust stainless steel frames ensure structural integrity even under harsh operating conditions, contributing to a long service life and minimal maintenance requirements.
Maintenance is relatively straightforward, typically involving periodic cleaning or replacement of the mesh screens, depending on the application’s demands. The ease of maintenance and durability contribute to cost savings over time.
Their stainless steel construction ensures longevity and resistance to corrosion, while the customizable mesh screens enable precise filtration tailored to specific needs. Whether in liquid, air, solid, or oil filtration applications, these discs provide reliable performance, contributing to product quality, system efficiency, and regulatory compliance.
304 stainless steel framed mesh filter discs
304 stainless steel framed mesh filter discs are essential components used in various industrial
applications, offering reliable and efficient filtration solutions. These discs are crafted from high-quality 304 stainless steel, a corrosion-resistant material that ensures longevity and durability in demanding environments.
The choice of 304 stainless steel provides excellent corrosion resistance, making these filter discs suitable for applications where exposure to moisture, chemicals, or harsh conditions is common.
These discs feature a sturdy frame that enhances their structural integrity and stability. The frame ensures that the mesh maintains its shape even under high-pressure conditions.
The fine mesh design allows for precise filtration, enabling the removal of particles, impurities, and contaminants of various sizes. This makes them ideal for applications where purity and quality are crucial.
304 stainless steel framed mesh filter discs are versatile and find applications in various industries, including pharmaceuticals, food and beverage, petrochemicals, wastewater treatment, and more.
These filter discs can be customized to meet specific filtration requirements. They are available in different sizes, mesh counts, and shapes, ensuring they can fit seamlessly into existing filtration systems.
316 stainless steel framed mesh filter discs
316 stainless steel framed mesh filter discs are composed primarily of 316 stainless steel, these
filter discs are designed to withstand harsh environments and provide reliable filtration solutions.
The primary material, 316 stainless steel, is an austenitic steel alloy containing chromium, nickel, and molybdenum. This alloy composition enhances the filter discs’ resistance to corrosion, making them ideal for applications involving exposure to chemicals, saltwater, and extreme temperatures.
The molybdenum content further increases their resistance to pitting and crevice corrosion, ensuring a long service life.
The filter discs are constructed with a fine mesh screen that allows for precise particle separation. The mesh size can be customized to suit specific filtration requirements, ranging from coarse to ultrafine filtration. This versatility makes them suitable for a wide range of applications, including oil and gas, pharmaceuticals, food and beverage processing, water treatment, and chemical processing.
stainless steel welding framed mesh filter discs
Stainless steel welding framed mesh filter discs are constructed from high-quality stainless steel,
known for its exceptional resistance to corrosion, rust, and staining. This material ensures that the filter discs remain in optimal condition even when exposed to harsh environmental conditions or corrosive substances.
The mesh is carefully selected and woven to meet specific filtration requirements, allowing for the removal of particles and impurities of varying sizes. This versatility makes stainless steel welding framed mesh filter discs suitable for applications in industries such as pharmaceuticals, food and beverage, chemical processing, water treatment, and more.
The welding process used to assemble these filter discs ensures a secure and robust bond between the mesh and the frame, eliminating the risk of separation or leakage. This welding technique also prevents the formation of crevices or seams where contaminants can accumulate, maintaining a high level of cleanliness and hygiene in critical applications.
Stainless steel welding framed mesh filter discs are available in a variety of sizes, shapes, and mesh configurations to accommodate diverse filtration needs.
stainless steel woven framed mesh filter discs
Stainless steel woven framed mesh filter discs are meticulously crafted discs consist of a durable
stainless steel frame that encapsulates a precision-woven mesh screen. This combination of materials and design offers a host of benefits that make them indispensable in various industries.
First and foremost, stainless steel is chosen for its exceptional corrosion resistance and durability. This property ensures that these filter discs can withstand harsh environments, extreme temperatures, and aggressive chemicals without succumbing to degradation.
The robust stainless steel frame also provides structural integrity and stability, ensuring that the filter discs maintain their shape and functionality over extended periods.
The woven mesh screen within the frame is engineered with precision to meet specific filtration requirements. Available in a range of mesh sizes, these discs can effectively filter particles and contaminants of varying sizes.
Stainless steel woven framed mesh filter discs find applications in countless industries, including oil and gas, pharmaceuticals, food and beverage, petrochemicals, and water treatment. They are often used for tasks like particulate removal, solid-liquid separation, and gas filtration.
stainless steel framed extruder screen filter discs
Stainless steel framed extruder screen filter discs are precision-crafted filtration tools designed to
ensure the purity and consistency of materials as they undergo extrusion. Composed of high-quality stainless steel mesh encased in a durable metal frame, these discs are engineered to withstand the harsh conditions and mechanical stress associated with extrusion machinery.
The stainless steel mesh is characterized by its exceptional durability, corrosion resistance, and heat resistance, making it an ideal choice for applications where high temperatures and exposure to chemicals are common.
This mesh is meticulously woven to create a uniform and precise filtration surface that can efficiently trap and remove even the tiniest particles, ensuring the end product’s quality.
The metal frame surrounding the stainless steel mesh serves multiple crucial functions. Firstly, it provides structural support, preventing deformation or damage to the filter mesh under the high pressures typically encountered in extrusion processes.
Secondly, it facilitates easy installation and replacement within the extruder, reducing downtime and maintenance costs. Additionally, the frame may be customized to fit specific extruder configurations, ensuring a seamless integration into existing machinery.
CUSTOM YOUR OWN FILTER PRODUCTS
Our company provides a kind of metal alloy to solve the problem of providing products with excellent
performance in high temperature and high corrosive environment. Our products are very strong
and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications
can be adjusted during the production process, so that the product is suitable for a variety of
filtration, flow and chemical compatibility in different customer processes.
What is the gauge of the stainless steel framed mesh filter discs?
stainless steel, copper, black iron
single layer or multi-layer
Can the stainless steel framed mesh filter discs be customized in terms of size and shape?
Stainless steel framed mesh filter discs can indeed be customized in terms of size and shape to meet specific filtration requirements. These filter discs are versatile and can be tailored to fit various industrial and commercial applications where precise filtration is crucial.
Customization options typically include selecting the diameter, thickness, and shape of the filter disc. Whether you need a circular, square, rectangular, or even a more complex geometry, manufacturers can accommodate your specific design preferences. Additionally, you can specify the mesh size and material type to achieve the desired filtration efficiency and compatibility with the substances being filtered.
How are the mesh and frame bonded together in the filter discs?
In stainless steel framed mesh filter discs, the bonding of the mesh and frame is a critical aspect that ensures the filter’s structural integrity and filtration efficiency.
The bonding process typically begins with the frame, which is often made of a durable material such as metal or plastic. The frame is designed to hold the mesh tightly in place, creating a secure enclosure for filtration.
One common method of bonding is welding, where the edges of the mesh are welded or fused to the frame. This creates a strong, permanent connection that prevents any bypass of particles through the edges.
Alternatively, adhesives or epoxies may be used to bond the mesh to the frame. These adhesives are carefully applied to ensure a uniform and secure attachment between the two components. The adhesive is allowed to cure, forming a stable bond.
In some cases, mechanical methods like clamps or clips may be used to secure the mesh within the frame, ensuring a tight fit.
Do you offer filter discs with different types of edge finishes?
DEZE provides a wide selection of stainless steel framed mesh filter discs with various edge finishes to cater to your specific filtration needs. Our filter discs are designed to meet diverse industrial and laboratory requirements, ensuring effective filtration and durability.
Whether you require a smooth, plain edge finish for basic filtration tasks or a crimped edge finish for added stability and reinforcement, we have you covered. Additionally, we offer filter discs with rolled edges for enhanced safety and to prevent injury during handling.
Are there options for different mesh patterns for the filter mesh?
Absolutely, we offer stainless steel framed mesh filter discs with a range of mesh patterns to accommodate various filtration requirements. Our extensive selection includes mesh discs with different mesh sizes and patterns such as square, rectangular, or diamond-shaped. The choice of mesh pattern is crucial for controlling particle size and flow rate in filtration processes.
Square mesh patterns provide uniform filtration and are commonly used for standard applications. Rectangular patterns offer improved flow control, making them suitable for applications where precise filtration is essential. Diamond-shaped patterns are often chosen for their increased strength and durability.
Furthermore, our stainless steel framed mesh filter discs are available in various stainless steel grades, ensuring resistance to corrosion and longevity in harsh environments.
Most frequent questions and answers
304 stainless steel framed mesh filter discs are constructed from high-quality 304 stainless steel, known for its excellent corrosion resistance and durability. The primary purpose of these filter discs is to facilitate precise and efficient filtration. They effectively remove contaminants, particles, or impurities from liquids and gases while maintaining structural integrity and longevity.
316 stainless steel framed mesh filter discs find widespread use across various industries due to their exceptional corrosion resistance and durability. Here are some industries commonly employing these filter discs:
Pharmaceuticals: In pharmaceutical manufacturing, 316 stainless steel filter discs ensure the removal of contaminants and particles from pharmaceutical solutions, maintaining the highest product quality and purity.
Food and beverage: Food and beverage processing relies on 316 stainless steel filter discs to achieve sanitary and hygienic filtration, safeguarding products from impurities and ensuring compliance with stringent quality standards.
Water treatment: Water purification plants utilize 316 stainless steel filter discs to remove pollutants, sediments, and impurities from water sources, ensuring clean and safe drinking water.
Petrochemical: Petrochemical refineries rely on these discs for efficient filtration of hydrocarbons and various petrochemical products, safeguarding equipment and maintaining product quality.
In these diverse industries, 316 stainless steel framed mesh filter discs play a crucial role in maintaining product quality, process efficiency, and equipment longevity while withstanding harsh and corrosive conditions.
In general, stainless steel metal framed mesh filter discs can endure temperatures ranging from -100°C to 800°C (-148°F to 1472°F) without significant deformation or damage. This exceptional thermal stability makes them suitable for a wide range of industrial applications, from filtering hot liquids to separating solids from high-temperature gases.
Pressure resistance varies based on factors such as the thickness of the frame, the mesh density, and the specific stainless steel alloy. However, many stainless steel filter discs can withstand pressures exceeding 1,000 psi (approximately 69 bar). For higher-pressure applications, thicker frames and finer mesh can be employed to enhance durability.
The flow rate through stainless steel welding framed mesh filter discs is significantly influenced by the mesh size and configuration. In general, smaller mesh sizes result in reduced flow rates, while larger mesh sizes allow for higher flow rates.
This is due to the fact that smaller mesh openings restrict the passage of particles and fluids to a greater extent, causing higher resistance to flow.
Additionally, the configuration of the mesh can impact flow rates. A tightly woven or dense mesh configuration will further impede flow, while a more open or coarse mesh design will facilitate faster flow rates. The thickness of the frame and the number of layers in the filter disc also play a role in flow rate variation.
DEZE typically offer round stainless steel framed mesh filter discs with a range of porosity or permeability levels to cater to various specific applications. These filter discs come in different mesh sizes and configurations, allowing customers to select the most suitable option based on their filtration requirements.
For applications requiring fine filtration and high particle retention, filter discs with finer mesh and higher porosity levels are available. These are effective in removing smaller particles and ensuring a cleaner end product. On the other hand, coarser mesh filter discs with lower porosity are ideal for applications where a faster flow rate is prioritized over fine filtration.
There are special considerations for installing and sealing stainless steel woven framed mesh filter discs within a filtration system. Proper alignment and secure sealing are crucial to prevent bypass and ensure effective filtration. The filter discs should fit precisely into their designated housing, with seals or gaskets used to prevent fluid or contaminants from bypassing the filter.
Regular maintenance and inspection of seals and frames are essential to prevent leaks or filter failure. Additionally, ensuring that the discs are correctly oriented, with the mesh facing the fluid flow, is critical for optimal performance.
Stainless steel mesh framed filter discs are a reliable choice for filtration in sterile or critical environments. Their durable construction, typically composed of high-quality stainless steel, ensures resistance to corrosion and contamination, making them ideal for applications requiring sterility and precision.
These filter discs offer a uniform and fine mesh that effectively captures particles, microorganisms, and contaminants, ensuring the purity of the filtered material. They are commonly used in pharmaceutical, biotechnology, and food industries where maintaining sterility is paramount.
Moreover, their robust design allows for repeated sterilization, ensuring long-lasting performance in demanding environments, thus making them a suitable choice for critical filtration needs.
First, When manufacturing the stainless steel frame extruder filter plate, stainless steel wire mesh is cut into circular shapes and framed with stainless steel rings. The mesh size and frame dimensions must meet specifications. Next, the discs are spot welded or sintered to ensure a secure bond between the mesh and frame.
Quality control measures include rigorous inspections for weld integrity, frame dimensions, and mesh uniformity. The discs are also subjected to pressure and flow rate tests to verify their filtration efficiency. Visual and dimensional checks are conducted throughout the process to ensure the final product meets industry standards for durability and performance.
Stainless steel round framed disc filters are relatively environmentally friendly due to their durable and corrosion-resistant nature. However, disposal considerations should focus on recycling and responsible waste management.
Stainless steel is highly recyclable, reducing the environmental impact. Industries with strict waste management regulations should prioritize the collection and recycling of used filters to minimize landfill waste. Cleaning and reusing filters when possible can further reduce waste generation.
Additionally, proper disposal of any contaminants trapped in the filters is essential to prevent pollution.
The pressure drop across round frame stainless steel wire mesh discs varies with different configurations. It’s influenced by factors such as mesh size, frame thickness, fluid viscosity, and flow rate. Smaller mesh sizes and thicker frames tend to create higher pressure drops due to increased resistance to fluid flow. Viscous fluids and higher flow rates can also elevate pressure drop.
Selecting the right combination of mesh size, frame dimensions, and other parameters is essential to balance filtration efficiency with the desired pressure drop, ensuring the filter operates efficiently within a specific system while minimizing energy consumption and maintenance requirements.
SS framed mesh filter discs are often designed to be cleaned and reused, making them a cost-effective and sustainable choice. Cleaning and reusing these discs is advantageous because stainless steel is highly resistant to corrosion and can withstand harsh cleaning processes, including chemical and heat treatments.
The reuse of filter discs depends on the nature of the filtration process and the contaminants being filtered. Regular cleaning and maintenance can extend their lifespan considerably. In applications where the collected particles can be easily removed and the mesh isn’t damaged during cleaning, multiple uses are feasible.
However, in cases where the contaminants are difficult to remove or if the filter mesh becomes compromised or worn out, replacement may be necessary.
Stainless steel framed wire mesh filter discs are often suitable for use in corrosive environments and with aggressive chemicals due to the inherent corrosion resistance of stainless steel.
However, their compatibility depends on the specific stainless steel grade chosen. Grades like 316 and 316L, with added molybdenum, offer enhanced resistance to certain corrosive substances and environments, including those containing chlorides.
It’s essential to assess the compatibility of the chosen stainless steel grade with the specific chemicals and conditions involved. In extremely harsh environments, specialized alloys or coatings may be necessary.
Stainless steel framed filter discs can often be customized to include additional layers or multiple mesh types to enhance their filtration capabilities. This customization allows for more precise and efficient filtration in specific applications.
Layered mesh: Some filter discs can be designed with multiple layers of different mesh sizes or materials. This enables gradual filtration, with larger particles caught by the outer layer and smaller ones by the inner layers. It’s especially useful when dealing with a wide range of particle sizes.
Multiple mesh types: Different sections of the filter disc can be composed of various mesh types, each optimized for specific contaminants or filtration requirements. For instance, a coarser mesh may be used in one section to remove larger particles, while a finer mesh may be applied in another to capture finer impurities.