Customizable strainer filter for Your Needs
some description about product
Strainer filter is a type of filtration device used to remove solid particles from fluids or gases. It consists of a perforated or mesh screen that allows the passage of the desired medium while capturing and retaining the solids.
Simplex strainer has a single straining element and is typically used in applications where temporary shutdowns for cleaning or maintenance can be tolerated.
The primary function of a strainer filter is to protect downstream equipment, such as pumps, valves, nozzles, and other sensitive components, from damage caused by particles or debris. It helps maintain the efficiency and longevity of the system by preventing clogging, reducing wear and tear, and ensuring smooth operation.
Strainer filters can be found in various industries and applications, including water treatment, oil and gas, chemical processing, food and beverage, pharmaceuticals, and HVAC systems. They are commonly used for filtration tasks where the particles to be removed are relatively larger in size compared to fine filtration applications.
Proper installation, routine inspection, and maintenance are essential for optimal performance of strainer filters. Regular cleaning or replacement of the straining element is necessary to prevent clogging and maintain efficient filtration.
ProductS
Wire mesh strainer
Wire mesh strainer is a device used for straining or filtering liquids or particulate matter. It consists of a cylindrical or conical frame with a mesh screen stretched tightly across it.
Wedge wire strainers
The construction of a wedge wire filter consists of several parallel V-shaped wires, also known as wedge wire, that are welded to support rods.
Perforated strainer
The main component of a perforated strainer is a plate or screen made of metal, typically stainless steel, that features a pattern of uniformly spaced holes or perforations.
Y-Strainers
Y-strainers are a type of strainer filter that derives its name from its Y-shaped body design.
They are commonly used in pipelines to remove solid particles and debris from flowing liquids or gases.
Y-shaped body of the strainer contains a straining element, such as a mesh screen or perforated plate, positioned inside the branch of the Y. The fluid or gas flows through the inlet and enters the Y-strainer, where the straining element captures the solid particles while allowing the desired medium to pass through the outlet.
Y-strainers offer several advantages. Firstly, they provide an effective and economical solution for protecting downstream equipment, such as pumps, valves, and meters, from potential damage caused by debris or particles. They help to maintain the efficiency and longevity of the system by preventing clogging and reducing maintenance requirements.
Secondly, Y-strainers are easy to install and maintain. They can be easily accessed for cleaning or replacing the straining element without requiring system shutdown. Routine inspection and cleaning of the strainer are essential to ensure optimal performance and prevent clogging.
Inline Strainers
Inline strainers are a type of filtration device used to remove solid particles from flowing liquids or gases in pipelines.
They are designed to be installed directly in the pipeline, providing continuous filtration and protection for downstream equipment.
Its typically consist of a housing or body with an inlet and outlet connection, and a removable straining element, often in the form of a basket or screen, positioned inside the housing. The fluid or gas flows through the inlet and passes through the straining element, which captures and retains solid particles. The filtered medium then exits through the outlet.
Straining element in inline strainers can be easily removed for cleaning or replacement without interrupting the flow in the pipeline. This allows for efficient maintenance and minimizes downtime.
Stainless steel strainer filters
Stainless steel strainer filters are a type of filtration device
that utilizes stainless steel as the primary material for construction. These strainers are designed to remove solid particles and debris from liquids or gases in a wide range of applications.
Stainless steel is a popular choice for strainer filters due to its excellent corrosion resistance, durability, and hygienic properties. It is capable of withstanding harsh environments, high temperatures, and corrosive fluids, making it suitable for demanding industrial applications.
Its are available in various configurations, including inline strainers, Y-strainers, basket strainers, and duplex strainers. They can be customized based on specific filtration requirements and can accommodate different flow rates, pressures, and temperatures.
Cone strainers
Cone strainers are a type of filtration device used to remove solid particles from liquids or gases.
They are characterized by their cone-shaped design, which allows for efficient filtration while minimizing pressure drop.
Cone strainers consist of a conical body with a fine mesh or perforated screen covering the entire surface area. The cone shape allows for a larger filtration area compared to other strainer types, resulting in higher flow rates and lower pressure drops. The straining element, such as a mesh screen or perforated plate, captures and retains solid particles while allowing the desired medium to pass through.
These strainers are typically installed temporarily in a pipeline or process system to remove contaminants during commissioning, maintenance, or troubleshooting activities. Cone strainers are commonly used in industries such as oil and gas, petrochemical, water treatment, and food processing.
CUSTOM YOUR OWN FILTER PRODUCTS
Our company provides a kind of metal alloy to solve the problem of providing products with excellent
performance in high temperature and high corrosive environment. Our products are very strong
and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications
can be adjusted during the production process, so that the product is suitable for a variety of
filtration, flow and chemical compatibility in different customer processes.
Techniques
Custom strainer filters
Custom strainer filters are specialized filtration devices that are uniquely designed and manufactured to meet specific application requirements. These strainers are customized to address unique filtration challenges and optimize filtration performance in various industries.
Custom strainer filters are filtration devices that are specifically designed and manufactured to meet unique or specialized filtration requirements. These strainers are tailored to fit specific applications, taking into account factors such as flow rate, particle size, temperature, pressure, and material compatibility.
Working with a reputable manufacturer or supplier is essential when seeking custom strainer filters. They can provide expertise in the design and manufacturing process, ensuring that the custom strainer filter meets the required specifications and performs effectively in the intended application.
Strainer filter production process
The production process of strainer filters typically involves the following steps:
1.Design and specification determination based on application requirements.
2.Material selection, including the choice of construction material and filtration media.
3.Manufacturing the strainer body and components through processes like machining, welding, or casting.
4.Fabrication of the straining element, such as wire mesh or perforated plate, to the desired specifications.
5.Assembly of the strainer by combining the body, components, and straining element.
6.Quality control checks, including inspection for dimensions, material integrity, and filtration performance.
7.Finishing processes like cleaning, polishing, or coating, if necessary.
8.Packaging and shipping of the completed strainer filters to customers.
Material of strainer filter
Strainer filters are available in a variety of materials, and the choice of material depends on the specific application requirements, compatibility with the filtered medium, and environmental conditions. Here are some common materials used for strainer filters:
1.Stainless steel: Stainless steel is a popular choice for strainer filters due to its excellent corrosion resistance and durability. It is suitable for a wide range of applications and can withstand high temperatures and aggressive chemicals. Different grades of stainless steel, such as 304, 316, or duplex stainless steel, may be used depending on the specific requirements.
2.Carbon steel: Carbon steel is a cost-effective option for strainer filters in applications where corrosion resistance is not the primary concern. It offers good strength and durability and is commonly used in industrial processes.
3.Brass: Brass is often chosen for its corrosion resistance, especially in applications where the filtered medium is water or other non-aggressive fluids. It is a suitable material for low-pressure applications and offers good durability.
4.Cast iron: Cast iron is a robust and durable material used in heavy-duty industrial applications. It is known for its high strength and resistance to wear and tear. Cast iron strainer filters are commonly used in applications such as water treatment and wastewater management.
Construction of strainer filter
The construction of a strainer filter typically consists of a strainer body, components such as inlet and outlet connections, a straining element (such as wire mesh or perforated plate), and a cover or closure mechanism.
Strainer body is designed to withstand the operating conditions and is typically equipped with a removable or cleanable straining element to capture solid particles. The inlet and outlet connections allow for the strainer filter to be installed in the pipeline or process system. The cover or closure mechanism ensures proper sealing and easy access for maintenance and cleaning of the strainer element.
Strainer filter working principle
The working principle of a strainer filter is based on the concept of mechanical filtration, which involves the removal of solid particles or debris from a fluid or gas stream. Filter acts as a barrier that allows the desired medium to pass through while capturing and retaining solid particles.
When the fluid or gas flows through the strainer filter, it encounters the straining element, which is typically a fine mesh or perforated plate. The straining element has openings that are smaller than the particles to be removed, allowing the fluid or gas to pass through while blocking the solid particles.
As the fluid or gas passes through the straining element, solid particles larger than the openings in the straining element are trapped on its surface or within the openings. This prevents the particles from continuing downstream and protects equipment, valves, pumps, or other downstream components from potential damage or clogging.
FAQ
Most frequent questions and answers
Strainer filter mesh refers to the fine mesh material used in strainer filters to capture and retain solid particles. It is typically made of materials such as stainless steel, brass, or synthetic fibers. The mesh is characterized by its mesh size, which defines the number of openings per linear inch or millimeter. The smaller the mesh size, the finer the particles that can be captured.
Strainer filter mesh is selected based on the desired level of filtration and the size of the particles to be removed. It plays a crucial role in the filtration process of strainer filters by effectively trapping solid particles while allowing the desired medium to pass through.
Inline water strainer filter works by allowing water to flow through a straining element, typically a fine mesh or screen, that captures solid particles and debris.
Strainer is installed in the water line, and as water passes through, the straining element traps larger particles while allowing clean water to continue flowing. The captured particles are prevented from entering downstream equipment or appliances, protecting them from damage or clogging. Regular maintenance and cleaning of the strainer are necessary to ensure optimal filtration performance.
There are several types of metal strainer filters available, each designed to meet specific filtration requirements. Some common types include:
1.Wire Mesh strainers: These filters feature a metal frame with a wire mesh screen, providing effective particle capture and high flow rates.
2.Perforated strainers: Perforated strainers have evenly spaced holes or perforations, allowing for efficient removal of larger particles from the fluid.
3.Wedge wire strainers: These strainers utilize a wedge-shaped wire screen, offering high strength, durability, and effective filtration of fine particles.
4.Y-strainers: Y-strainers have a Y-shaped body and a screen or mesh to trap particles. They are suitable for applications where the flow needs to change direction.
5.Inline strainers: Inline strainers are installed directly in a pipeline and typically feature a cylindrical body with a straining element, such as a mesh screen or perforated plate.
6.Cone strainers: These strainers have a conical shape and are effective at capturing larger particles. They are commonly used in industrial processes.
7.Basket strainers: Basket strainers have a basket-shaped design with a fine mesh screen, providing high dirt-holding capacity and efficient particle removal.
The key components of a strainer bucket filter typically include the following:
1.Bucket body: The main housing or body of the strainer, which holds the straining element and allows the fluid to flow through.
2.Straining element: This can be a wire mesh screen, perforated plate, or other filtering media that captures and retains solid particles, preventing them from passing through the strainer.
3.Inlet and outlet connections: The ports or connections through which the fluid enters and exits the strainer.
4.Lid or cover: A removable or hinged cover that provides access to the straining element for maintenance, cleaning, or replacement.
5.Support structure: Internal or external supports that ensure the stability and integrity of the strainer bucket filter.
Metal strainers have a wide range of applications across various industries. Some common applications of metal strainers include:
1.Water treatment: Metal strainers are used in water treatment processes to remove particles, sediment, and debris from the water supply.
2.Oil and gas industry: Strainers are utilized in the oil and gas industry to filter out contaminants, sand, and other solid particles from crude oil, natural gas, and various process fluids.
3.Chemical processing: Metal strainers play a crucial role in chemical processing by ensuring the quality and purity of chemicals and preventing equipment damage from solid particles.
4.Food and beverage: Strainers are employed in food and beverage processing to remove impurities, solid particles, and debris from ingredients, liquids, and final products.
5.HVAC systems: Metal strainers are used in HVAC systems to filter out dust, dirt, and debris from the air, ensuring clean and efficient airflow.
6.Pharmaceutical industry: Strainers are utilized in pharmaceutical manufacturing to remove contaminants and particles from fluids, ensuring product safety and quality.
The use of suction screen strainers provides several advantages in various applications. Here are some key advantages:
1.Efficient particle removal: Suction screen strainers effectively remove solid particles and debris from liquids or gases, ensuring a cleaner and more reliable flow.
2.Easy installation and maintenance: Suction screen strainers are typically easy to install in a pipeline or suction line. They can be conveniently accessed for maintenance, cleaning, or replacement without the need for extensive disassembly. This reduces downtime and ensures optimal performance.
3.Versatility: Suction screen strainers are available in various sizes, materials, and mesh configurations, making them suitable for a wide range of applications and fluid types.
4.Cost-effective solution: By preventing solid particles from entering the system, suction screen strainers help extend the lifespan of downstream equipment and reduce the frequency of repairs or replacements.
5.Improved system performance: Suction screen strainers contribute to improved system performance by ensuring a steady flow of clean fluid or gas.
Industrial basket strainer differ from other types of filtration systems in their design and operation. Unlike cartridge filters or membrane filters, basket strainers feature a basket-shaped housing that holds a removable straining element.
This design allows for a larger dirt-holding capacity and easier maintenance. Basket strainers are commonly used in applications with higher particle loads and flow rates, providing efficient solid particle removal and protecting downstream equipment. Other filtration systems may have different configurations and mechanisms, tailored for specific filtration needs or higher levels of filtration efficiency.
The selection of the filtration system depends on factors such as particle size, flow rate, filtration requirements, and compatibility with the fluid being filtered.
Strainer filters:
1.Strainer filters are typically designed with a basket or screen-like structure that captures solid particles and debris from the fluid flow.
2.They are commonly used to remove larger particles and provide a coarse level of filtration.
3.Strainer filters are effective in applications where the focus is on protecting downstream equipment from damage and maintaining efficient flow rates.
4.They are often used in industries such as water treatment, oil and gas, chemical processing, and food and beverage.
Cylinder filters:
1.Cylinder filters, on the other hand, consist of a cylindrical housing that contains a filtration media such as mesh, fabric, or membrane.
2.They are designed to provide a higher level of filtration efficiency, capable of removing finer particles and contaminants.
3.Cylinder filters are commonly used in applications that require higher levels of filtration, such as pharmaceutical manufacturing, microelectronics, and sterile filtration.
4.They are effective at removing sub-micron particles and achieving specific filtration requirements.
When selecting a Y strainer screen, several factors should be considered:
1.Mesh size: The mesh size of the strainer screen determines the particle size it can effectively capture. Consider the size of particles present in the fluid and select a mesh size that can adequately filter them.
2.Material: Choose a strainer screen material that is compatible with the fluid being filtered. Common materials include stainless steel, brass, or PVC.
3.Filtration efficiency: Consider the desired level of filtration efficiency based on the application requirements. Finer mesh screens offer higher filtration efficiency but may result in higher pressure drops.
4.Flow Rate: Evaluate the expected flow rate to ensure the selected strainer screen can handle the anticipated volume without causing excessive pressure drop or flow restriction.
5.Cleaning and maintenance: Consider the ease of cleaning and maintaining the strainer screen. Some screens may be easily removable and cleaned, while others require more complex procedures.
Determining the appropriate strainer filter mesh size involves considering the desired level of filtration and the size of particles you need to remove. Here’s a general guideline:
1.Identify the particle size: Determine the size range of particles you want to capture. This can be based on the specifications of your application or the nature of the fluid being filtered.
2.Refer to mesh size charts: Use mesh size charts or tables that correlate mesh sizes with corresponding particle sizes. These charts provide an estimation of the particle size that can be captured by different mesh sizes.
3.Consider efficiency and flow requirements: Balance the desired filtration efficiency with the required flow rate. Finer mesh sizes provide higher filtration efficiency but may result in increased pressure drop and reduced flow.
4.Consult manufacturer or expert: If in doubt, consult the manufacturer or an expert in the field who can provide specific guidance based on your application requirements.
Cone strainers are suitable for use with various types of fluids or gases. The design of cone strainers allows for efficient filtration of solid particles from liquids or gases flowing through the system. They can be used with a wide range of fluids, including water, oils, chemicals, fuels, and many other process fluids.
However, it’s important to consider the compatibility of the strainer material with the specific fluid or gas being filtered to ensure optimal performance and longevity. Different materials may be used for cone strainers to accommodate different applications and fluid types, providing versatility in their usage.
To maintain and clean stainless steel strainer filters for optimal performance, the following procedures are typically recommended:
1.Regular inspection: Periodically inspect the strainer filter for any signs of damage, wear, or clogging.
2.Cleaning: Remove the strainer element from the housing and clean it thoroughly using appropriate cleaning agents or solvents to remove accumulated debris or contaminants.
3.Flushing: Flush the strainer housing and associated piping with clean water or a suitable cleaning solution to remove any residual particles or buildup.
4.Reassembly: After cleaning, reassemble the strainer filter, ensuring proper alignment and secure fastening of all components.
5.Maintenance schedule: Establish a maintenance schedule based on the operating conditions and fluid being filtered to determine the frequency of cleaning and maintenance.
Stainless steel mesh strainers can be customized to meet specific filtration requirements. Its are versatile and can be tailored to various specifications, including mesh size, housing dimensions, connection types, and material grades.
Customization allows for the selection of the optimal mesh size to achieve the desired level of filtration efficiency and the customization of the strainer’s dimensions to fit specific application needs. This flexibility ensures that stainless steel mesh strainers can be tailored to meet the unique filtration requirements of different industries and applications, providing effective and reliable filtration solutions.
DEZE are professional metal strainers manufacturer, as a specialist manufacturer of metal filters, it has specialized knowledge and expertise in the design, production and supply of metal filters for a wide range of industries and applications. My responsibilities include understanding the filtration requirements of our customers and providing them with high quality, reliable and efficient metal filter solutions.
As a manufacturer, we may be equipped with advanced production facilities and machinery capable of manufacturing metal filters to precise specifications.
Your commitment to customer satisfaction goes beyond manufacturing. We can provide additional services such as technical support, consulting and after-sales assistance.
