Customizable Temporary Strainer for Your Needs

some description about product

Temporary strainer is a type of filtration device used in various industries to remove solid particles and impurities from fluids. It is designed to be easily installed and removed, providing a temporary solution for maintaining the cleanliness and integrity of pipelines, equipment, and systems during maintenance or commissioning activities. Strainers are commonly used in oil and gas, chemical processing, water treatment, and other industrial applications where the presence of solid contaminants can cause damage or hinder the efficient operation of equipment.

The construction of a temporary strainer typically involves a perforated or woven mesh screen, supported by a solid frame or housing. The screen is chosen based on the required filtration fineness, with options ranging from coarse to fine meshes. The strainer is designed to be inserted into the pipeline or system, temporarily replacing a section of the pipe, and securing with flanges or other connectors.

Temporary strainers are also utilized in situations where the process fluid may contain occasional or unpredictable solid particles. In such cases, the strainer acts as a safeguard, intercepting the contaminants and preventing them from causing blockages or equipment damage. These strainers are typically used for a limited period until the condition causing the presence of particles is resolved or managed.

Temporary strainer

ProductS

temporary cone strainer

Temporary cone strainer

Temporary cone strainer is a specific type of temporary strainer that is shaped like a cone.

It is used in industrial applications to remove solid particles and impurities from fluids, similar to other types of temporary strainers. Cone shape provides unique advantages in terms of filtration efficiency and ease of installation.

The construction of a temporary cone strainer typically involves a cone-shaped mesh screen, often made of stainless steel or other corrosion-resistant materials. The cone is supported by a solid frame or housing, allowing it to be easily inserted into a pipeline or system.

The cone shape of the strainer offers several benefits. Firstly, it promotes efficient filtration by directing the flow of fluid through the narrower end of the cone. This design enhances the straining capability as the velocity of the fluid increases, which helps in capturing smaller particles. The larger open end of the cone allows for the collection and easy removal of the trapped solids.

perforated temporary strainer

Perforated temporary strainer

Perforated temporary strainer is a specific type of strainer that utilizes a perforated plate

or sheet as the filtering element. It is commonly used in industrial applications to remove solid particles and debris from fluids before they pass through equipment or processes.

The construction of a perforated temporary strainer typically involves a solid frame or housing that holds a perforated plate or sheet. The plate is made of metal, often stainless steel, and contains evenly spaced holes or perforations of various sizes. The size and arrangement of the perforations are selected based on the desired filtration fineness and the characteristics of the fluid being processed.

Perforated temporary strainers are designed to be easily installed and removed from pipelines or process systems. They are typically installed inline, temporarily replacing a section of the pipe, and secured with flanges or other connectors. The fluid flows through the perforations in the plate, while solid particles larger than the perforation size are retained on the plate’s surface.

stainless steel temporary strainer

Stainless steel temporary strainer

Stainless steel temporary strainer is a type of temporary strainer specifically constructed

using stainless steel materials. Stainless steel is a popular choice for temporary strainers due to its excellent corrosion resistance, durability, and strength. It is widely used in various industries where cleanliness, hygiene, and longevity are crucial factors.

The construction of a stainless steel temporary strainer typically involves a solid stainless steel frame or housing, along with a stainless steel mesh screen. The mesh screen can be woven or perforated, depending on the desired filtration fineness and application requirements. Stainless steel mesh screens are known for their high strength, durability, and resistance to wear and tear.

Stainless steel temporary strainers are commonly utilized in industries such as oil and gas, chemical processing, pharmaceuticals, food and beverage, and water treatment. They are suitable for applications where the fluid being processed may contain solid particles, debris, or contaminants that can cause damage to downstream equipment or affect the quality of the final product.

Temporary plate strainer

Temporary plate strainer

Temporary plate strainer is a type of strainer that utilizes a flat plate with perforations or holes to remove solid particles from fluids.

It is commonly used in industries such as oil and gas, chemical processing, and water treatment during maintenance or commissioning activities. The flat plate design provides a larger filtration area, reducing pressure drop and improving flow capacity.

The size and arrangement of the perforations or holes on the plate can be customized based on the desired filtration fineness and fluid characteristics. Temporary plate strainers are easy to install and remove, offering a convenient solution for temporary filtration needs. They help protect downstream equipment and ensure the cleanliness and efficiency of processes.

Temporary basket strainer

Temporary basket strainer is a filtration device used in various industries to remove unwanted solid particles from liquids.

It is called temporary because it is typically used for short-term applications or during maintenance procedures where a permanent filtration system may not be necessary or feasible.

The basket strainer consists of a perforated or meshed basket or cylinder that holds a filter medium such as wire mesh, perforated metal, or synthetic material. The strainer is designed to fit into a pipeline, allowing the liquid to flow through while capturing any solid particles or debris that may be present.

One of the advantages of temporary basket strainers is their ease of installation and removal. They can be quickly inserted into the pipeline and secured using flanges or other attachment mechanisms. Once the filtration process is complete or maintenance is finished, the strainer can be easily removed without requiring extensive modifications to the existing system.

CUSTOM YOUR OWN FILTER PRODUCTS

Our company provides a kind of metal alloy to solve the problem of providing products with excellent

performance in high temperature and high corrosive environment. Our products are very strong

and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications

can be adjusted during the production process, so that the product is suitable for a variety of

filtration, flow and chemical compatibility in different customer processes.

Techniques

Custom temporary strainer

Custom temporary strainer

Custom temporary strainer is a specialized filtration device tailored to meet specific requirements of a particular application. It is designed and fabricated to fit a specific pipeline size, material, and filtration specifications. Its offer the advantage of precise filtration, ensuring optimal removal of solid particles while minimizing pressure drop. They are commonly used in industries where standard off-the-shelf strainers may not suffice due to unique operating conditions or system constraints.

By providing a tailored solution, custom temporary strainers contribute to enhanced efficiency, improved equipment protection, and reliable filtration performance in specific industrial processes.

Temporary strainer production process

Temporary strainer production process

The production process for temporary strainers typically involves the following steps:

1.Design: Based on the specific requirements and dimensions provided by the customer, a design is created, considering factors such as flow rate, pressure, filtration capacity, and material compatibility.

2.Material selection: The appropriate materials, such as stainless steel or carbon steel, are chosen based on the intended application and fluid characteristics.

3.Fabrication: The strainer is manufactured using various techniques, including cutting, welding, and forming, to shape the body, flanges, and support structure.

4.Filtration medium installation: The selected filter medium, such as wire mesh or perforated sheet, is installed securely inside the strainer.

5.Quality control: The finished strainer undergoes rigorous testing to ensure it meets the specified standards and performance requirements.

6.Delivery: The completed temporary strainer is packaged and shipped to the customer for installation and use in their specific application.

Material of temporary strainer

Material of temporary strainer

Temporary strainers are commonly made from materials that provide durability, corrosion resistance, and compatibility with a wide range of fluids. The most frequently used material for its is stainless steel, particularly grades such as 304 or 316. Stainless steel offers excellent resistance to corrosion, high temperatures, and chemical exposure.

Other materials like carbon steel or exotic alloys may also be used depending on the specific application requirements. The material selection takes into consideration factors such as the type of fluid being filtered, operating conditions (temperature, pressure), and industry standards. The chosen material ensures the strainer’s longevity and effectiveness in removing solid particles from the fluid stream.

Construction of temporary strainer

Construction of temporary strainer

Temporary strainer typically consists of a sturdy construction that allows for efficient filtration and easy installation/removal. It typically comprises a body or housing made of materials like stainless steel or carbon steel, with flanged connections for easy integration into the pipeline. Inside the housing, a perforated or meshed basket or cylinder is installed to hold the filter medium securely.

The filter medium, which can be wire mesh, perforated metal, or synthetic material, is chosen based on the desired filtration level. The construction ensures that the strainer can withstand the pressure and flow of the fluid while effectively capturing solid particles and allowing for easy cleaning or replacement of the filter medium.

Temporary strainer working principle

Temporary strainer working principle

The working principle of a temporary strainer is based on the concept of mechanical filtration. When a liquid flows through a pipeline, it enters the strainer housing. Inside the housing, there is a perforated or meshed basket or cylinder that holds the filter medium. The filter medium, which can be wire mesh, perforated metal, or synthetic material, acts as a barrier, allowing the liquid to pass through while capturing solid particles and debris.

As the liquid flows through the strainer, the filter medium traps the solid particles, preventing them from continuing downstream. The captured particles accumulate inside the strainer basket or cylinder, forming a layer of debris.

To maintain the strainer’s effectiveness, periodic maintenance is required. This involves removing the strainer from the pipeline, cleaning the accumulated particles from the filter medium, and either reusing or replacing the medium as necessary.

FAQ

Most frequent questions and answers

Perforated temporary strainer is primarily used for coarse filtration applications. It is designed to capture larger solid particles and debris from liquids, preventing them from entering downstream equipment. The perforated design of the strainer allows the liquid to pass through while retaining the solid particles on the strainer’s surface.

 

Perforated temporary strainers are commonly employed in industries such as oil and gas, water treatment, and chemical processing, where the filtration requirement involves removing relatively larger particles. They are particularly suitable for applications where finer filtration is not necessary or when temporary filtration is needed during maintenance procedures.

Temporary strainer suppliers typically offer a variety of types to cater to different filtration needs. Here are some common types of temporary strainers available:

 

1.Perforated temporary strainer: This type features a perforated metal sheet as the filter medium, allowing liquid to pass through while capturing larger solid particles.

 

2.Wire mesh temporary strainer: It utilizes a wire mesh filter medium with different mesh sizes to capture solid particles of varying sizes.

 

3.Cone or conical temporary strainer: This type has a cone-shaped design that provides effective filtration and is often used in applications where a large amount of debris needs to be captured.

 

4.Y-type temporary strainer: It has a Y-shaped housing and is designed to remove solid particles from the fluid flow at a specific angle.

 

5.Basket temporary strainer: It consists of a cylindrical or basket-shaped housing with a removable basket insert for easy maintenance and cleaning.

 

6.Simplex temporary strainer: This type is a single-basket strainer used for temporary filtration needs.

The efficiency of a wire mesh temporary strainer can be determined by evaluating its ability to capture and retain solid particles of a specific size. This can be done through testing and analysis. A common method is to subject the strainer to a controlled flow of fluid containing particles of known size. The effluent is then analyzed to measure the concentration of particles that passed through the strainer.

 

By comparing the particle size distribution before and after filtration, the efficiency of the wire mesh temporary strainer can be calculated. The higher the percentage of captured particles, the greater the efficiency of the strainer in removing contaminants from the fluid stream.

The maximum flow rate or capacity that a high-quality temporary strainer can handle depends on several factors, including the size of the strainer, the design of the strainer body and basket, the material used, and the type of filtration medium.

 

Generally, high-quality temporary strainers can handle flow rates ranging from a few gallons per minute (GPM) to several thousand GPM. However, it is essential to consult the manufacturer or supplier for specific flow rate guidelines and ensure that the selected strainer is suitable for the intended application and operating conditions to achieve optimal performance and avoid excessive pressure drop.

Temporary strainer and permanent strainer are two types of filtration devices used in industrial applications, but they serve different purposes and have distinct characteristics.

 

Temporary strainers:

 

1.Temporary strainers are designed for short-term or temporary use during maintenance procedures or when a permanent filtration system is not required.

 

2.They are typically installed temporarily in the pipeline and easily removable for cleaning, maintenance, or replacement of the filter medium.

 

3.Temporary strainers are often used for coarse filtration, capturing larger solid particles and debris.

 

4.They offer flexibility and cost-effectiveness, as they do not require a permanent installation or significant infrastructure modifications.

 

5.Temporary strainers are suitable for applications where the filtration needs may vary or when quick and temporary filtration is necessary.

Permanent strainers:

 

1.Permanent strainers are installed as part of the permanent filtration system in industrial processes.

 

2.They are designed for long-term use and may have a higher capacity for handling larger flow rates and continuous filtration.

 

3.Permanent strainers are often custom-designed and engineered to meet specific filtration requirements and can offer fine filtration capabilities.

 

4.They are more robust and durable, built to withstand prolonged usage and rigorous operating conditions.

 

5.Permanent strainers require installation, integration into the pipeline, and may involve more complex maintenance procedures.

Stainless steel temporary strainers are typically installed upstream of equipment in a piping system. The purpose of placing the strainer upstream is to capture and remove solid particles and debris before they reach sensitive downstream equipment such as pumps, valves, meters, or other process equipment.

 

By installing the temporary strainer upstream, it acts as a protective barrier, preventing potential damage or clogging of the equipment. This ensures that the downstream equipment operates efficiently and avoids potential disruptions caused by solid contaminants.

Temporary plate strainer is a type of filtration device used for temporary or short-term applications in industrial processes. It consists of it that is inserted into a pipeline to capture solid particles and debris from the flowing liquid. The plate typically has evenly spaced holes or slots that allow the liquid to pass through while retaining the solid particles.

 

Temporary plate strainers are commonly used during maintenance procedures or when a quick and temporary filtration solution is needed. They are installed in-line, offering coarse filtration capabilities and protecting downstream equipment from potential damage.

Temporary strainer and suction filter are both used for filtration purposes in industrial applications, but they serve different functions and have distinct characteristics.

 

Temporary strainer:

 

1.Temporary strainers are typically installed in a pipeline to capture solid particles and debris, protecting downstream equipment.

 

2.They are used for temporary or short-term applications, such as during maintenance procedures.

 

3.Temporary strainers are removable and offer coarse filtration capabilities.

 

Suction filter:

 

1.Suction filters are installed at the inlet of pumps or other equipment to prevent solid particles from entering and causing damage.

 

2.They provide continuous filtration during the operation of the equipment.

 

3.Suction filters are often designed to handle higher flow rates and finer filtration, depending on the specific application.

Temporary strainer sizes can vary depending on the specific application and industry requirements. However, there are some common sizes available in the market. For strainers, the sizes are typically specified based on the nominal pipe size (NPS) or the inner diameter of the pipeline.

 

Common temporary strainer sizes range from smaller diameters like 1/2″ or 1″ up to larger sizes such as 24″ or even larger. The size selection depends on factors such as the flow rate, expected solids load, and compatibility with the existing pipeline system. It’s important to consult with the supplier or manufacturer to determine the appropriate temporary strainer size for a specific application.

 

Conical temporary strainers can be used for both coarse and fine filtration applications. The conical shape allows for effective filtration by capturing a range of particle sizes. For coarse filtration, the larger particles are trapped on the outer surface of the cone, while smaller particles pass through to the inner surface.

 

In fine filtration applications, cone filters can be paired with a finer filter medium, such as wire mesh or a perforated plate, to capture smaller particles. The versatility of conical temporary strainers makes them suitable for various filtration requirements, providing efficient and reliable filtration in both coarse and fine filtration applications.

When selecting a gasket or sealing material for a temporary startup strainer, there are a few considerations to keep in mind.

 

First, ensure compatibility with the fluid being filtered to prevent any chemical reactions or degradation.

 

Additionally, consider the temperature and pressure conditions of the system to choose a gasket material that can withstand the specific operating parameters.

 

Other factors to consider include the type of flanges used, the installation method, and any industry standards or regulations that may dictate gasket material requirements. It’s advisable to consult with a supplier or gasket manufacturer to select an appropriate material that meets the specific needs of the temporary startup strainer.

Proper installation of a temporary strainer involves the following steps:

 

1.Prepare the pipeline by ensuring it is clean and free from any debris or obstructions.

 

2.Position the temporary strainer in the desired location along the pipeline, ensuring proper alignment with the flanges.

 

3.Install the gaskets on both sides of the strainer, ensuring a secure and leak-free seal.

 

4.Connect the flanges of the strainer to the pipeline flanges using the appropriate bolts and nuts.

 

5.Tighten the bolts evenly and gradually, following the recommended torque specifications.

 

6.Conduct a visual inspection and perform any necessary adjustments to ensure proper alignment and a secure installation.

 

7.After the temporary strainer has served its purpose, follow the reverse steps to remove it from the pipeline.

Temporary basket strainers can be used in different orientations, including horizontal and vertical configurations. The design of a strainer allows for flexibility in installation.

 

In horizontal orientations, the strainer is typically positioned with the inlet and outlet connections on the sides. This configuration is commonly used when the pipeline is oriented horizontally. In vertical orientations, the strainer is positioned with the inlet at the bottom and the outlet at the top. This configuration is often used when the pipeline is oriented vertically. The ability to accommodate different orientations makes temporary basket strainers versatile and suitable for a variety of installation requirements.

Using fabricated temporary strainers offers several advantages compared to other temporary strainer options:

 

1.Customization: Fabricated temporary strainers can be tailored to specific requirements, allowing for custom dimensions, materials, and filtration specifications.

 

2.Durability: Fabricated strainers are constructed with sturdy materials, ensuring long-term durability and resistance to corrosion or wear.

 

3.Flow efficiency: Fabricated strainers can be designed to minimize pressure drop and maximize flow efficiency, optimizing the performance of the system.

 

4.Flexibility: Fabricated strainers can be easily modified or adapted for different applications or installation needs, providing greater flexibility in their use.

 

5.Enhanced filtration: Fabricated strainers can accommodate various filter media, enabling finer filtration capabilities for specific applications.

As a temporary strainer manufacturer, DEZE considers factors such as filter performance, ease of installation and maintenance, and compatibility with different fluids and operating conditions. Constantly strive to improve and provide new and improved products in order to remain competitive in the market.

 

Implement strict quality control measures throughout the production process. Quality checkpoints are set up at various stages to ensure that each temporary filter meets the required standards. Conduct thorough inspections, tests and certifications to ensure product reliability and performance.

 

Choose high quality materials to manufacture your temporary filters. Stainless steel, carbon steel and exotic alloys are widely used for their durability, corrosion resistance and compatibility with various industrial applications. Ensure that the materials provided by your suppliers have the necessary certification and traceability.

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