Customizable wedge wire basket for Your Needs
some description about product
Wedge wire basket is a type of filtration device used for solid-liquid separation in various industries. It is designed to hold and support filter media while allowing the liquid to pass through, effectively capturing and removing solid particles.
Wedge wire baskets are typically constructed with a cylindrical or conical shape, consisting of a frame made of stainless steel or other corrosion-resistant materials. The frame is then wrapped with a wedge wire screen, which is formed by V-shaped wires welded onto support rods. The V-shaped wires create precise and narrow openings, allowing for efficient filtration while maintaining high strength and durability.
These baskets are commonly used in applications where a high flow rate is required, and where the solids to be captured are relatively large or coarse. They can be customized to different sizes and specifications to meet specific filtration requirements.
Wedge wire baskets offer several advantages over other types of filtration media. The precise and uniform gap openings ensure consistent filtration performance, preventing clogging or bypassing of solids. The sturdy construction of the basket provides excellent mechanical strength, allowing for high-pressure and high-temperature applications. The corrosion-resistant materials used in their fabrication make them suitable for use in harsh environments.
ProductS
Wedge wire bowl basket
Wedge wire bowl basket is a type of filtration device used for solid-liquid separation in various industrial applications. It is designed in the shape of a bowl, with a concave or conical configuration.
The basket is constructed with a frame made of stainless steel or other corrosion-resistant materials, and it is wrapped with a wedge wire screen. The wedge wire screen consists of V-shaped wires welded onto support rods, creating narrow openings for effective filtration.
Wedge wire bowl baskets are commonly used in centrifuges and other equipment that require fine particle filtration. They are ideal for applications where solids need to be separated from liquids with high efficiency.
stainless steel wedge wire basket
Stainless steel wedge wire basket is a filtration device made from high-quality stainless steel materials.
It is designed to effectively separate solid particles from liquids in various industrial applications. The basket consists of a stainless steel frame and a wedge wire screen.
Stainless steel is chosen as the material for wedge wire baskets due to its excellent corrosion resistance, durability, and hygiene properties. It can withstand harsh operating conditions and is resistant to corrosion caused by chemicals, high temperatures, and aggressive liquids. Stainless steel also provides excellent mechanical strength, ensuring the basket can withstand pressure differentials and maintain its integrity over time.
The wedge wire screen is wrapped around the stainless steel frame, typically constructed from V-shaped wires welded onto support rods. This design creates precise and narrow openings that allow the liquid to pass through while retaining solid particles. The wedge wire basket can be customized in terms of size, shape, and opening size to suit specific filtration requirements.
Round wedge wire basket
Round wedge wire basket is a cylindrical filtration device used for solid-liquid separation in various industrial applications.
It is constructed with a round frame made of materials such as stainless steel and a wedge wire screen that wraps around the frame.
The round shape of the basket provides a compact and efficient design for capturing and removing solid particles from liquids. The wedge wire screen is formed by V-shaped wires welded onto support rods, creating precise and narrow openings. This design allows for effective filtration while maintaining structural integrity and durability.
Its are commonly used in centrifuges, pressure filters, and other equipment that require efficient solid-liquid separation. They are suitable for applications where a circular shape is desired or where space constraints exist. These baskets can be customized in terms of size, diameter, and opening size to meet specific filtration requirements.
Self cleaning wedge wire basket
Self-cleaning wedge wire basket is a filtration device that combines the benefits of a wedge wire basket with an automated self-cleaning mechanism.
It is designed to minimize maintenance requirements and ensure continuous filtration operation.
Self-cleaning feature of this basket is achieved through the use of a rotating brush or scraper mechanism. As the liquid flows through the basket, solid particles accumulate on the inner surface of the wedge wire screen. The rotating brush or scraper periodically moves along the screen, dislodging and removing the accumulated solids.
Self-cleaning process eliminates the need for manual cleaning and ensures consistent filtration performance. The dislodged solids are then flushed out of the basket through a discharge outlet, while the cleaned liquid continues its flow.
Wedge wire bowl basket
Wedge wire bowl basket is a type of filtration device used for solid-liquid separation in various industrial applications. It is designed in the shape of a bowl,
with a concave or conical configuration. The basket is constructed with a frame made of stainless steel or other corrosion-resistant materials, and it is wrapped with a wedge wire screen. The wedge wire screen consists of V-shaped wires welded onto support rods, creating narrow openings for effective filtration.
Wedge wire bowl baskets are commonly used in centrifuges and other equipment that require fine particle filtration. They are ideal for applications where solids need to be separated from liquids with high efficiency.
Micro wedge wire basket
Micro wedge wire basket is a specialized filtration device designed for precise and fine particle separation in industrial applications.
It is constructed using a micro-sized wedge wire screen, which allows for highly efficient filtration of small particles.
Micro wedge wire basket is typically made from stainless steel or other corrosion-resistant materials. The wedge wire screen used in this type of basket is characterized by extremely narrow and precise openings, providing exceptional filtration capabilities for micro-sized particles. The V-shaped wires and support rods are meticulously spaced to achieve the desired filtration accuracy.
Baskets are commonly employed in applications where the removal of tiny solid particles is crucial, such as pharmaceutical manufacturing, fine chemicals production, and laboratory processes. They are used in filtration equipment, such as centrifuges, microfiltration systems, and specialized separators.
CUSTOM YOUR OWN FILTER PRODUCTS
Our company provides a kind of metal alloy to solve the problem of providing products with excellent
performance in high temperature and high corrosive environment. Our products are very strong
and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications
can be adjusted during the production process, so that the product is suitable for a variety of
filtration, flow and chemical compatibility in different customer processes.
Techniques
What are the considerations for selecting the slot size of a wedge wire screen basket?
Filtration requirements: Consider the desired level of filtration and the particle size you need to remove. The slot size should be smaller than the particles you want to retain in order to achieve effective filtration.
Flow rate: Determine the required flow rate for your application. Smaller slot sizes can restrict flow and result in higher pressure drop, so balancing filtration efficiency with the desired flow rate is crucial.
Clogging and fouling: Take into account the potential for clogging or fouling of the screen. If your application involves fluids with high solids content or substances prone to accumulation, you may need a larger slot size to prevent excessive clogging and maintain consistent flow rates.
Process compatibility: Evaluate the compatibility of the slot size with the characteristics of the process fluid, such as viscosity, temperature, and chemical composition. Ensure that the chosen slot size can withstand the conditions without deformation, plugging, or corrosion.
How does wedge wire basket function?
The primary component of a wedge wire basket is the wedge wire screen. It consists of a series of triangular-shaped wires (commonly known as profile wires) that are wrapped around support rods. The wires and support rods are welded together, creating a V-shaped profile with narrow slots or openings between them. This design allows for precise filtration and efficient solids retention.
Filtration Process: The wedge wire basket is placed in a filtration system or housing where the fluid to be filtered enters the basket. As the fluid flows through the narrow slots of the wedge wire screen, liquid passes through the screen, while solid particles larger than the slot size are retained inside the basket. This separation occurs due to the size-based filtration mechanism provided by the wedge wire screen.
Solids Retention: The retained solids accumulate on the inner side of the wedge wire screen, forming a filter cake or bed. The filter cake continues to build up until it reaches a certain thickness, which affects the efficiency and flow rate of the filtration process. When the pressure drop across the basket reaches a certain level or when the filtration efficiency decreases, the basket needs to be cleaned or replaced to maintain optimal performance.
Material of wedge wire basket
Stainless Steel: Stainless steel is a popular material choice for wedge wire baskets due to its excellent corrosion resistance, durability, and strength. Different grades of stainless steel, such as 304, 316, or duplex stainless steel, may be utilized based on the compatibility with the process fluids and environmental conditions.
Carbon Steel: Carbon steel is another material option for wedge wire baskets. It offers good mechanical strength and cost-effectiveness, but it is not as corrosion resistant as stainless steel. Carbon steel baskets are often coated or lined with protective coatings to enhance corrosion resistance, especially in demanding environments.
Hastelloy: Hastelloy is a high-performance alloy known for its exceptional resistance to corrosion, including in highly corrosive or aggressive chemical environments. It is typically used in applications where standard stainless steel or other materials may not provide adequate corrosion resistance.
Inconel: Inconel is a family of nickel-chromium-based alloys that exhibit excellent high-temperature strength and oxidation resistance. It is commonly used in applications where elevated temperatures and harsh operating conditions are present.
Titanium: Titanium is chosen for wedge wire baskets when lightweight construction, high strength, and excellent corrosion resistance are required. It is particularly suitable for applications involving aggressive chemicals or in marine environments.
Other Alloys: Depending on specific needs, other alloys such as Monel, Nickel, or various specialty alloys may be employed for wedge wire baskets to address unique challenges related to corrosion resistance, temperature, or mechanical properties.
How to clean wedge wire basket?
Backwashing: Backwashing is a common cleaning technique where the flow direction is reversed to flush out the accumulated solids from the wedge wire screen. This is typically done by applying pressurized water or a cleaning fluid in the opposite direction of the normal filtration flow. The reverse flow dislodges the solids and carries them away, effectively cleaning the screen.
Flushing or Jetting: Flushing or jetting involves directing a high-velocity stream of water or cleaning solution directly onto the wedge wire screen. The force of the flow helps to dislodge and remove the accumulated solids. This method is particularly useful for removing loosely adhered or light particles.
Brushing: Brushing the surface of the wedge wire screen can be done manually or with the help of automated brush systems. A soft brush or bristle is used to gently scrub the screen, dislodging the accumulated solids. Care should be taken not to damage the screen during brushing.
Ultrasonic Cleaning: Ultrasonic cleaning involves immersing the wedge wire basket in a tank filled with a cleaning solution and subjecting it to ultrasonic waves. The high-frequency sound waves create cavitation bubbles that collapse, producing a scrubbing action that helps remove contaminants from the screen surface.
Chemical Cleaning: Depending on the nature of the contaminants or filter cake, chemical cleaning agents or solvents may be used to dissolve or loosen the accumulated solids. It is essential to select cleaning chemicals that are compatible with the wedge wire screen material and the process fluid.
Specifications of wedge wire basket
Profile Wire | 1.5 mm × 4 mm, 2.2 mm × 3.5 mm, 2.2 mm × 4.5 mm, 2.8 mm × 5 mm, 3.1 mm × 6 mm, 2.8 mm × 6.5 mm,… |
Basket Diameter | 500 mm, 600 mm, 800 mm, 1000 mm, 1200 mm, 1300 mm, 1530 mm… |
Slot Size | 0.1 mm – 3.00mm |
Support Rod Type | Triangle Wire, Round Rod, Flat Bar or Wedge Wire. |
Surface Finish | Smooth, Polished |
End Finishing | With the frame, without any frame, according to request. |
Wedge wire basket maintenance
Proper maintenance of wedge wire baskets is crucial for ensuring their optimal performance and longevity. Regular visual inspections should be conducted to identify any signs of damage, corrosion, or wear on the basket. Cleaning the basket at regular intervals is essential to remove accumulated solids or filter cake from the wedge wire screen. Backflushing or jetting can be employed to prevent clogging and maintain flow rates. Chemical treatment may be required for stubborn deposits or specific contaminants. Damaged or worn-out parts should be promptly replaced to maintain structural integrity.
FAQ
Most frequent questions and answers
In industrial applications, the construction material typically used for wedge wire strainer baskets is stainless steel. Stainless steel offers excellent corrosion resistance, durability, and hygiene properties, making it well-suited for demanding industrial environments.
The most common stainless steel grades used include 304 and 316, which provide resistance to corrosion caused by chemicals, high temperatures, and aggressive liquids. Stainless steel ensures the longevity and reliability of wedge wire strainer baskets, allowing them to withstand harsh operating conditions and maintain their structural integrity over time.
Wedge wire screen baskets offer several advantages compared to other types of filtration or separation systems.
1.High efficiency: The precise and narrow openings of the wedge wire screen provide efficient filtration, ensuring effective removal of solid particles from liquids.
2.durability: Wedge wire screen baskets are constructed from materials like stainless steel, offering excellent durability and resistance to corrosion, allowing them to withstand harsh operating conditions.
3.Self-cleaning option: Some wedge wire screen baskets feature a self-cleaning mechanism, reducing the need for manual cleaning and ensuring continuous operation.
4.Customization: Wedge wire screen baskets can be customized in terms of size, shape, and opening size to meet specific filtration requirements.
5.Versatility: They can be used in various industries and applications, including water treatment, food processing, mining, and more.
To prevent blockage in a wedge wire basket strainer, the following measures can be taken:
1.Proper sizing: Select the appropriate opening size of the wedge wire screen to match the expected particle size in the liquid being filtered.
2.Regular maintenance: Perform regular inspections and cleaning of the basket to remove any accumulated solids or debris.
3.Backwashing: Employ a backwashing mechanism to reverse the flow of liquid through the basket, dislodging and removing trapped particles.
4.Differential pressure monitoring: Monitor the pressure differential across the basket and clean or replace the basket when the pressure reaches a predetermined threshold.
5.Optimize filtration process: Adjust the flow rate, operating parameters, and other variables to optimize the filtration process and minimize the chances of blockage.
Wedge wire basket and wire mesh basket are two different types of filtration baskets used in industrial applications.
Wedge wire basket has a wedge wire screen, consisting of V-shaped wires welded onto support rods. They offer precise and narrow openings for efficient filtration, high strength, and durability. Wedge wire baskets are ideal for applications where a high flow rate is required, and they excel in capturing larger or coarse particles.
Wire mesh basket, on the other hand, are made of woven wire mesh with evenly spaced wire strands. They provide a more open and uniform filtration surface, suitable for finer particle separation. Wire mesh baskets are commonly used in applications where a finer level of filtration is needed, and they can handle higher temperatures and corrosive environments.
The filtration capacity or efficiency of a stainless steel wedge wire basket is determined by the size of the gap openings in the wedge wire screen. The gap size is selected based on the desired particle size that needs to be captured or allowed to pass through. The smaller the gap size, the finer the filtration and higher the efficiency.
Filtration capacity can also be influenced by factors such as the flow rate of the liquid being filtered, the surface area of the wedge wire screen, and the overall design of the basket. Testing and performance data are often provided by manufacturers to help determine the filtration capacity and efficiency of a specific wedge wire basket.
Wedge wire basket comes in a wide range of sizes to accommodate different filtration requirements. The size of a wedge wire basket can vary in terms of diameter, length, and height.
In terms of diameter, the range typically starts from a few inches and can go up to several feet or more. The length and height of the basket can also vary, with options available for shorter or taller baskets depending on the specific application.
The exact range of sizes available may vary among manufacturers, but generally, wedge wire baskets can be customized to fit specific dimensions and requirements, ensuring optimal filtration performance in various industrial applications.
The maximum operating temperature and pressure that high-quality wedge wire filter baskets can withstand depend on factors such as the material used and the specific design of the basket.
Stainless steel wedge wire baskets, commonly used in industrial applications, can typically withstand temperatures up to 500-600°C (932-1112°F) and pressures up to several hundred PSI (pounds per square inch). However, it is important to consult the manufacturer’s specifications and guidelines for the specific basket to ensure that it is suitable for the intended operating conditions.
Higher temperature and pressure ratings may be available for specialized or custom-made wedge wire filter baskets.
Wedge wire basket and perforated basket are two different types of filtration baskets used in industrial applications.
Wedge wire baskets feature a wedge wire screen with precise and narrow openings, providing efficient filtration while allowing for a higher flow rate. They are suitable for capturing larger or coarse particles and offer excellent durability and strength.
Perforated baskets, on the other hand, have uniformly spaced holes punched or drilled through the material. They provide a more open and uniform filtration surface but may have limitations in terms of capturing finer particles.
Maximum operating temperature and pressure that a wedge wire mesh basket can withstand depend on various factors such as the material used and the specific design and construction of the basket.
Typically, stainless steel wedge wire mesh baskets, commonly used in industrial applications, can withstand temperatures up to approximately 500-600°C (932-1112°F) and pressures up to several hundred PSI (pounds per square inch).
However, it is crucial to refer to the manufacturer’s specifications and guidelines for the particular wedge wire mesh basket to ensure that it is suitable for the intended operating conditions and meets the desired temperature and pressure requirements.
Wedge wire basket filters are highly customizable in terms of size, shape, and slot opening size.
Manufacturers offer a range of options to tailor the basket filters to specific requirements. The size of the basket can be customized to fit the available space and desired capacity. The shape can be cylindrical, conical, or even custom-designed to meet specific application needs.
Additionally, the slot opening size of the wedge wire screen can be customized to achieve the desired filtration efficiency, allowing for precise particle separation. Customization options ensure that wedge wire basket filters can be optimized for various industrial applications.
Wedge wire basket and sintered basket are two different types of filtration baskets used in industrial applications.
Wedge wire baskets consist of a wedge wire screen that provides precise and narrow openings for efficient filtration. They are known for their high strength, durability, and excellent particle retention capabilities.
Sintered baskets, on the other hand, are made from a porous material created through a sintering process. The sintered material has interconnected pores that allow for filtration. Sintered baskets offer uniform filtration, high chemical resistance, and are suitable for fine particle filtration.
Wedge wire basket strainers are utilized in a variety of industries and applications where effective solid-liquid separation is crucial. Some common industries that use wedge wire basket strainers include:
1.Water treatment: Municipal water treatment plants, desalination facilities, and industrial water treatment processes.
2.Oil and gas: Upstream and downstream oil and gas operations, including refining, petrochemicals, and offshore drilling.
3.Food and beverage: Food processing, breweries, wineries, and dairy production.
4.Chemical processing: Chemical manufacturing, pharmaceuticals, and specialty chemical production.
5.Pulp and paper: Paper mills, pulp production, and wastewater treatment in the paper industry.
6.Mining and minerals: Mineral processing, coal mining, and ore extraction.
Wedge wire sizes can vary based on the specific application and filtration requirements. The options for wedge wire sizes typically include a range of gap or slot openings. Common wedge wire sizes range from as small as 0.02 mm (20 microns) to as large as several millimeters.
Size selection depends on factors such as the desired filtration efficiency, the size of the particles to be captured, and the flow rate of the liquid being filtered. Manufacturers offer various options for wedge wire sizes to provide flexibility and ensure that the wedge wire basket can effectively meet the filtration needs of different industries and applications.
Wedge wire basket and expanded mesh basket are two different types of filtration baskets used in industrial applications.
Wedge wire baskets feature a wedge wire screen with precise and narrow openings, providing efficient filtration while allowing for a higher flow rate. They are known for their durability, strength, and effective particle retention capabilities.
Expanded mesh baskets, on the other hand, are made from a single sheet of metal that is expanded to form a mesh-like structure. The mesh provides an open area for liquid to pass through while capturing larger particles.
Stainless steel wedge wire filter baskets can be cleaned and maintained easily. They are designed for easy cleaning to ensure optimal filtration performance. Recommended cleaning methods include:
1.Rinse with water: Begin by rinsing the basket with water to remove loose debris and particles.
2.Soaking: Soak the basket in a cleaning solution appropriate for the specific contaminants involved, allowing the solution to penetrate and loosen any deposits.
3.Brushing: Use a soft brush or sponge to gently scrub the wedge wire screen, paying attention to areas with heavier deposits.
4.Rinse thoroughly: Rinse the basket with clean water to remove any residue or cleaning solution.
5.Inspection: Inspect the basket for remaining particles or deposits and repeat the cleaning process if necessary.
We are professional wedge wire filter basket manufacturer China,As a professional filter basket manufacturer in China, DEZE can provide high-quality filter solutions for various industries and applications.
We specialize in providing reliable and durable wedge-shaped wire filter baskets to meet a variety of filtration needs.
In addition to product quality, we maintain good communication with our customers, offer competitive prices, and stick to delivery schedules.
