Customizable wedge wire strainer for Your Needs
some description about product
Wedge wire strainer is a type of filtration device that utilizes wedge-shaped wires to create a robust and efficient filtering surface. It is commonly used in industrial processes where precise and reliable filtration is required.
The construction of a wedge wire strainer consists of parallel wedge-shaped wires, often made of stainless steel, that are welded or looped together to form a V-shaped profile. The wires are spaced apart at a precise distance, creating uniform slots or gaps between them. The size of the slots can be customized to meet specific filtration requirements.
It offers several advantages over other types of filtration systems. First and foremost, its design allows for effective particle retention while maintaining a high flow rate. The V-shaped wires provide structural strength and enhance the strainer’s resistance to clogging, making it ideal for applications with high solids content or where continuous operation is required.
Additionally, wedge wire strainers are highly durable and resistant to corrosion, ensuring a long service life even in challenging environments. They can withstand high temperatures, pressure differentials, and harsh chemicals, making them suitable for a wide range of industrial applications.
ProductS
Stainless steel wedge wire strainer
Stainless steel wedge wire strainer is a type of filtration device that utilizes wedge-shaped wires made of stainless steel to create a sturdy and efficient filtering surface.
The stainless steel construction provides excellent durability, corrosion resistance, and temperature resistance, making it suitable for various industrial applications.Wedge-shaped wires of the stainless steel wedge wire strainer are spaced apart to form uniform slots or gaps, allowing for precise particle retention while maintaining a high flow rate. The strainer is commonly used in industries such as water treatment, oil and gas, food and beverage, and chemical processing.
Its offer several advantages, including resistance to corrosion, chemical compatibility, and easy maintenance. They can withstand demanding operating conditions and effectively filter solids or particulate matter from liquids or granular materials.
VEE wire screen strainer
VEE wire screen strainer, also known as a V-wire screen strainer, is a type of filtration device that utilizes a V-shaped wire profile to create a robust and efficient filtering surface.
The VEE wire screen strainer is commonly used in industrial applications where precise and reliable filtration is required.
The construction of a VEE wire screen strainer consists of V-shaped wires that are welded or looped together to form a sturdy filtering surface. The V-shaped wires provide structural strength and enhance the strainer’s resistance to clogging. The gaps between the wires allow for effective particle retention while maintaining a high flow rate.
VEE wire screen strainers are often made of stainless steel or other corrosion-resistant materials to ensure durability and longevity. They can withstand harsh operating conditions, including high temperatures, pressures, and corrosive environments.
Welded wedge wire strainer
Welded wedge wire strainer is a type of filtration device that combines the robustness of welded construction with the efficient filtering capabilities of wedge wire screens.
It is constructed by welding V-shaped wires to support rods, creating a strong and durable filtering surface. The welded construction provides additional structural integrity and resistance to mechanical stress, making it suitable for demanding industrial applications. Welded wedge wire strainers offer precise filtration, high flow rates, and effective particle retention.
They are commonly used in industries such as water treatment, oil and gas, pulp and paper, and chemical processing.
Self cleaning wedge screen strainer
Self-cleaning wedge screen strainer, also known as a self-cleaning wedge wire screen or a self-cleaning strainer,
is a type of filtration device used to remove solid particles from liquids or slurries. It is designed to minimize the need for manual cleaning and maintenance by employing a self-cleaning mechanism.
Wedge screen strainer consists of a cylindrical body with a wedge-shaped wire screen wrapped around it. The wedge wire screen is made of V-shaped wires placed parallel to each other and welded onto support rods. This design creates a series of narrow openings between the wires, allowing liquid to pass through while retaining solid particles.
The self-cleaning mechanism of a wedge screen strainer typically involves the use of a rotating brush or scraper. As the liquid flows through the screen, solid particles accumulate on the inner surface of the screen, forming a cake. The rotating brush or scraper periodically moves along the screen surface, physically dislodging and removing the accumulated solids.
The dislodged solids are then flushed out of the strainer through a discharge outlet, while the cleaned liquid continues its flow. The self-cleaning process can be automated based on predetermined time intervals or triggered by differential pressure across the screen.
CUSTOM YOUR OWN FILTER PRODUCTS
Our company provides a kind of metal alloy to solve the problem of providing products with excellent
performance in high temperature and high corrosive environment. Our products are very strong
and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications
can be adjusted during the production process, so that the product is suitable for a variety of
filtration, flow and chemical compatibility in different customer processes.
Techniques
Can wedge wire strainers be customized in terms of size, shape, or configuration to fit specific industrial systems?
Size: Wedge wire strainers can be manufactured in a wide range of sizes to accommodate different flow rates and space constraints. The length, width, and height dimensions can be adjusted to match the specific requirements of your industrial system.
Shape: While wedge wire strainers are commonly cylindrical or conical in shape, they can be customized to fit other shapes as well. For example, they can be designed as rectangular or square strainers to align with the geometry of your system.
Configuration: The configuration of a wedge wire strainer refers to the arrangement and orientation of the wedge wire elements. It can be customized to optimize filtration efficiency and maximize the open area while considering the nature of the contaminants being filtered.
Connection Type: Wedge wire strainers can be designed with different connection types to ensure compatibility with your industrial system. This includes flanged connections, threaded connections, or custom fittings based on your specific requirements.
Support Structure: The support structure of the wedge wire strainer, such as the frame or housing, can be customized to ensure proper installation and integration into your industrial system. This may involve considering factors such as material compatibility, durability, and ease of maintenance.
Slot Size: The slot size of the wedge wire element can be customized based on the desired filtration requirements, allowing you to achieve the desired level of filtration for your specific application.
What is the range of slot sizes available in wedge wire strainers?
Smaller Slot Sizes: Wedge wire strainers can have slot sizes such as 0.001 inches (0.0254 mm), 0.005 inches (0.127 mm), or 0.010 inches (0.254 mm).
Medium Slot Sizes: Examples of medium slot sizes in wedge wire strainers include 0.020 inches (0.508 mm), 0.040 inches (1.016 mm), or 0.060 inches (1.524 mm).
Larger Slot Sizes: Wedge wire strainers can have larger slot sizes, such as 0.080 inches (2.032 mm), 0.100 inches (2.54 mm), or 0.200 inches (5.08 mm).
Wedge wire screen strainer cleaning procedure
Shut down the System: Before starting the cleaning process, ensure that the system using the wedge wire screen strainer is shut down and isolated properly to prevent any flow of fluid or contaminants.
Remove the Strainer: Carefully remove the wedge wire screen strainer from its housing or installation location.
Pre-Rinsing: If the strainer is heavily fouled, it can be beneficial to pre-rinse it with water or a suitable cleaning solution to remove loose debris or contaminants. This can be done using a hose, pressure washer, or by soaking the strainer in a cleaning solution.
Mechanical Cleaning: For more stubborn or adherent deposits on the wedge wire screen, a mechanical cleaning method can be employed. This can involve using brushes, soft bristle or nylon scrubbers, or specialized cleaning tools designed for removing contaminants without damaging the strainer.
Chemical Cleaning: In cases where chemical deposits or fouling is present, a suitable cleaning solution or chemical agent can be used.
Rinse and Flush: After the cleaning process, thoroughly rinse the wedge wire screen strainer with clean water to remove any remaining cleaning solution or loosened debris. This step is important to ensure that no residue is left behind that could interfere with the strainer’s performance.
Inspection: Before reinstalling the wedge wire screen strainer, inspect it carefully to ensure it is clean and free from any damage. Check for any signs of wear, corrosion, or deformation that may require repair or replacement.
Reinstall and Resume Operation: Once the cleaning and inspection are complete, reinstall the wedge wire screen strainer back into its housing or installation location. Ensure that it is properly aligned and securely fastened. Resume the operation of the system.
What are the main components of a wedge wire strainer?
The wedge wire element is the core component of the strainer. It is a screen made of V-shaped wires that are welded or looped together to form a continuous and sturdy structure. The wedge wire element provides the filtration surface, allowing fluid to pass through while capturing particles or contaminants.
The support structure provides the framework and stability for the wedge wire element. It is typically made of a durable material such as stainless steel or other corrosion-resistant alloys. The support structure holds the wedge wire element in place and provides structural integrity to the strainer.
Wedge wire strainer working principle
The wedge wire strainer operates on the principle of capturing and retaining particles or contaminants during fluid filtration. As fluid flows through the strainer, the wedge wire element with its V-shaped wires creates a continuous filtration surface. The carefully sized slots between the wires allow fluid to pass while capturing particles of the desired size range. The captured particles accumulate on the upstream side, forming a filter cake that enhances filtration efficiency. The filtered fluid flows through the slots and exits the strainer. Periodic cleaning is necessary to remove the accumulated particles and maintain optimal filtration performance. The working principle of the wedge wire strainer ensures effective particle capture while minimizing flow restriction.
Are wedge wire strainers compatible with a wide range of chemicals or substances encountered in industrial processes?
Flow Rate and Pressure Drop: Determine the desired flow rate and pressure drop tolerance for the application. Properly sizing the wedge wire strainer is crucial to prevent excessive pressure drop and maintain the desired flow rates.
Location and Orientation: Choose an appropriate location within the pipeline or equipment where the strainer can be easily accessed for maintenance and cleaning. Ensure proper orientation to allow for optimal fluid flow through the strainer.
Piping Alignment: Ensure proper alignment of the strainer with the pipeline or equipment to avoid misalignment or stress on the strainer and its connections. Proper alignment helps maintain the integrity of the strainer and prevent leakage or structural issues.
Inlet and Outlet Connections: Properly connect the inlet and outlet of the strainer to the pipeline or equipment using appropriate fittings, flanges, or connections. Ensure leak-proof connections to maintain the integrity of the system.
Strainer Support: Provide adequate support for the wedge wire strainer to ensure its stability and prevent stress or damage. This can include using brackets, support structures, or clamps to secure the strainer in place.
What are the considerations for installing wedge wire strainers in industrial pipelines or equipment?
Flow Rate and Pressure Drop: Determine the desired flow rate and pressure drop tolerance for the application. Properly sizing the wedge wire strainer is crucial to prevent excessive pressure drop and maintain the desired flow rates.
Location and Orientation: Choose an appropriate location within the pipeline or equipment where the strainer can be easily accessed for maintenance and cleaning. Ensure proper orientation to allow for optimal fluid flow through the strainer.
Piping Alignment: Ensure proper alignment of the strainer with the pipeline or equipment to avoid misalignment or stress on the strainer and its connections. Proper alignment helps maintain the integrity of the strainer and prevent leakage or structural issues.
FAQ
Most frequent questions and answers
Wedge wire screen strainers can be welded. Wedge wire profiles, which are typically V-shaped wires, can be welded onto support structures, such as frames or support rods, to create a sturdy and reliable strainer.
Welding ensures that the wedge wire profiles are securely attached to the support structure, providing structural integrity and durability to the strainer. Welded wedge wire screen strainers are commonly used in various industries and applications where precise filtration and robust construction are required.
Welding process used may vary depending on the specific design and material requirements of the strainer.
