Wire mesh strainer Factory
some description about product
Wire mesh strainer is a device used for straining or filtering liquids or particulate matter. It consists of a cylindrical or conical frame with a mesh screen stretched tightly across it. The mesh screen is made of woven wire or perforated metal, allowing the liquid to pass through while retaining solid particles.
The mesh size or opening of the wire mesh strainer can vary, allowing for different levels of filtration depending on the specific requirements. They are available in various materials, including stainless steel, brass, and nylon, chosen based on compatibility with the liquid being filtered and the desired durability.
Wire mesh strainers offer precise filtration control due to the customizable mesh size options. This allows for tailored filtration accuracy based on the specific requirements of the application, ensuring optimal particle retention and preventing system contamination.
Wire mesh strainers are designed to facilitate high flow rates while maintaining efficient filtration. The open area of the wire mesh screen allows for unrestricted fluid passage, minimizing pressure drop and ensuring smooth operation even in demanding applications.
Wire mesh strainers are simple to use and clean. They can be easily removed, rinsed, and reused, making them a cost-effective and efficient solution for liquid filtration and separation needs.
ProductS
Perforated strainer
The main component of a perforated strainer is a plate or screen made of metal, typically stainless steel, that features a pattern of uniformly spaced holes or perforations.
Wedge wire strainer
Wire mesh strainer is a device used for straining or filtering liquids or particulate matter. It consists of a cylindrical or conical frame with a mesh screen stretched tightly across it.
Woven wire mesh strainer
Woven wire mesh strainer is a type of strainer that utilizes a woven wire mesh screen as the filtration medium. The wire mesh is constructed by interweaving individual wires in a crisscross pattern, creating a sturdy and durable mesh structure.
The woven wire mesh offers precise filtration control due to the specific mesh openings. The mesh size can be customized to achieve the desired level of particle retention, allowing for efficient separation of solids from liquids or gases.
Woven wire mesh strainers are known for their strength and durability. The interwoven wires create a rigid structure that can withstand high pressures, mechanical stress, and harsh operating conditions without compromising the filtration performance.
Heavy duty wire mesh strainer
Heavy duty wire mesh strainer is a robust filtration device designed to handle demanding applications that involve high pressures, large particle loads, or harsh operating conditions. It is built with sturdy materials and construction to withstand heavy-duty use and provide long-lasting performance.
Heavy duty wire mesh strainers are typically constructed using thick and strong wire mesh screens, reinforced frames, and robust housing materials. This ensures the strainer’s ability to withstand high pressures, mechanical stress, and potential impacts.
These strainers are built to withstand harsh operating conditions, such as high temperatures, corrosive environments, or abrasive fluids. The materials used, such as stainless steel or specialty alloys, provide excellent resistance to corrosion, wear, and chemical attack.
Fine wire mesh strainer
Fine wire mesh strainer is a filtration device specifically designed to capture and remove very small particles from liquids or gases. It utilizes a tightly woven wire mesh screen with fine openings to achieve precise filtration and ensure that only the desired fluid passes through.
The fine wire mesh screen of these strainers has a high mesh count and small openings, allowing for the retention of fine particles. This ensures effective filtration and helps maintain the purity of the fluid being filtered.
Fine wire mesh strainers excel at removing small contaminants such as sediments, debris, dust, or even microorganisms from fluids. They provide a high level of filtration efficiency, resulting in cleaner and clearer liquids or gases.
Small wire mesh strainer
Small wire mesh strainer is a compact filtration device designed for filtering out small particles from liquids or gases. It features a wire mesh screen with relatively small openings, allowing for precise filtration and particle retention.
Small wire mesh strainers are typically designed to be compact and lightweight, making them suitable for applications where space is limited or portability is required.
Despite their small size, these strainers are capable of filtering out fine particles from fluids. The wire mesh screen is constructed with small openings, enabling efficient removal of small contaminants.
Its are user-friendly, with simple installation and removal processes. They are also easy to clean, as the mesh screen can be easily accessed and rinsed or brushed to remove trapped particles.
Welded wire mesh strainer
Welded wire mesh strainer is a type of filtration device that utilizes a welded wire mesh screen to filter out particles from liquids or gases. The wire mesh screen is created by welding individual wires at their intersections, resulting in a sturdy and durable structure.
The welded wire mesh design provides excellent strength and structural integrity, allowing the strainer to withstand high pressures and mechanical stress.It is available in various mesh sizes, allowing for precise filtration and particle retention based on specific application requirements.
The welded wire mesh screen is easy to clean and maintain. It can be removed from the strainer housing, washed, and reinstalled, ensuring continuous filtration efficiency.
Micro mesh strainer
Micro mesh strainer is a specialized filtration device designed for removing extremely small particles from liquids or gases. It features a fine mesh screen with microscopic openings that allow for precise filtration and retention of particles at a micro-scale level.
The mesh screen of a micro mesh strainer has a high mesh count and extremely small openings, typically in the micrometer range. This enables it to effectively capture and retain microscopic particles, such as fine sediments, debris, or even bacteria.
Micro mesh strainers provide a high level of filtration efficiency, ensuring the purity and clarity of the fluid being filtered. They are capable of removing even the tiniest contaminants that may affect the quality or performance of the fluid.
Single layer wire mesh strainer
Single-layer wire mesh strainer is a filtration device that utilizes a single layer of wire mesh screen to separate solid particles from liquids or gases. It is designed to capture and retain particles of a specific size while allowing the fluid to pass through.
Strainers have a straightforward design consisting of a single layer of wire mesh screen stretched across a frame or housing. This simplicity makes them easy to use and maintain.
The mesh screen of a single-layer wire mesh strainer is selected based on the desired particle retention size. It effectively traps and holds particles larger than the screen openings, allowing only the filtered fluid to pass through.
Single-layer wire mesh strainers are relatively easy to clean and maintain. The mesh screen can be easily removed from the housing for cleaning or replacement, ensuring continuous filtration efficiency.
Multi-layers wire mesh strainer
Multi-layer wire mesh strainer is a filtration device that consists of multiple layers of wire mesh screens stacked together. Each layer has progressively smaller openings, allowing for enhanced filtration and particle retention compared to single-layer strainers.
Multiple layers of wire mesh screens in a multi-layer strainer provide increased surface area and finer filtration. This allows for more effective particle capture and retention, especially for smaller particles or a broader range of particle sizes.
Layered structure of the strainer enables a step-by-step filtration process. Larger particles are captured by the outer layers, while smaller particles are captured as the fluid passes through each subsequent layer, resulting in improved filtration performance.
These strainers can be customized with different mesh sizes and materials for each layer to meet specific filtration requirements. This allows for tailored solutions based on the desired particle retention and compatibility with the process fluid.
CUSTOM YOUR OWN FILTER PRODUCTS
Our company provides a kind of metal alloy to solve the problem of providing products with excellent
performance in high temperature and high corrosive environment. Our products are very strong
and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications
can be adjusted during the production process, so that the product is suitable for a variety of
filtration, flow and chemical compatibility in different customer processes.
Techniques
Custom wire mesh strainer
Mesh Size: Specify the desired opening size or mesh size of the wire mesh strainer.
Wire Diameter: Provide the required wire diameter or thickness for the mesh.
Material: Specify the type of metal material you prefer for the wire mesh ( stainless steel, brass, copper, etc.).
Dimensions: Provide the overall dimensions or specifications for the size and shape of the strainer, including length, width, and height if applicable.
Weave Pattern: Specify the desired weave pattern or mesh design for the wire mesh (plain weave, twill weave, Dutch weave, etc.).
How to clean wire mesh strainers?
Remove the Strainer: Take out the wire mesh strainer from the system or equipment where it is installed.
Pre-Rinsing: Begin by rinsing the strainer with clean water or a gentle stream of water to remove any loose debris or particles. This helps to prevent clogging during the cleaning process.
Soaking: Prepare a solution of warm water and a mild detergent or cleaning agent. Submerge the wire mesh strainer in this solution and let it soak for some time. This helps to loosen and dissolve any stubborn dirt, grease, or contaminants.
Scrubbing: Use a soft-bristle brush or a non-abrasive sponge to gently scrub the wire mesh strainer. Pay attention to all the surfaces, including the mesh and the frame. Be careful not to apply excessive force that could damage the mesh.
Rinse Thoroughly: Rinse the wire mesh strainer thoroughly with clean water to remove any detergent residue or remaining debris. Ensure that all traces of the cleaning solution are removed.
Drying: Allow the wire mesh strainer to air dry completely before reinstallation. Ensure it is completely dry to prevent the growth of mold or bacteria.
Inspection: Once dry, inspect the wire mesh strainer for any signs of damage, such as bent wires or tears in the mesh. If any damage is detected, consider replacing the strainer to maintain optimal filtration performance.
How do wire mesh strainers handle different types of contaminants?
Solid Particles: Wire mesh strainers excel at capturing solid particles of varying sizes. The mesh size of the strainer determines the particle size it can capture. As fluid passes through the mesh, solid particles larger than the mesh openings are trapped, allowing only the filtered fluid to pass through.
Sediment and Debris: Wire mesh strainers are particularly effective in removing sediment and debris from fluids. The mesh acts as a barrier, preventing larger particles such as sand, dirt, or plant matter from passing through. This is especially useful in applications such as wastewater treatment, industrial processes, and food production.
Foreign Objects: Wire mesh strainers can also handle larger foreign objects that may accidentally enter the fluid system. The sturdy construction of the strainer can capture and prevent the passage of objects such as rocks, screws, or large pieces of debris, preventing damage to downstream equipment.
Contaminants in Liquids: Wire mesh strainers are commonly used for liquid filtration. They can effectively remove contaminants such as rust particles, scale, and sediment from liquids, improving the quality and purity of the fluid being filtered.
Viscous Substances: Wire mesh strainers can handle viscous substances as well. With proper mesh selection, they can filter liquids with higher viscosities, such as oils or syrups, by efficiently trapping solid particles while allowing the flow of the viscous liquid.
Material of heavy duty wire mesh strainer
Stainless Steel: Stainless steel is a popular choice for heavy-duty wire mesh strainers due to its excellent corrosion resistance, high strength, and durability. It can withstand harsh environments, high temperatures, and chemical exposure.
Titanium: Titanium wire mesh strainers are known for their exceptional corrosion resistance, particularly in aggressive chemical environments. They offer high strength, low density, and resistance to extreme temperatures.
Carbon Steel: Carbon steel wire mesh strainers are known for their strength and durability. They are suitable for applications where corrosion resistance is not a primary concern. Carbon steel strainers may be coated or treated to enhance their corrosion resistance.
Brass: Brass wire mesh strainers offer good corrosion resistance and are often used in applications where aesthetics, electrical conductivity, or low magnetic permeability are important factors.
Monel: Monel wire mesh strainers are made from a nickel-copper alloy known for its excellent resistance to corrosion. Monel offers high strength and resistance to acids, alkalis, and saltwater.
Inconel: Inconel wire mesh strainers are manufactured using a family of nickel-chromium-based superalloys. Inconel provides excellent corrosion resistance, high temperature resistance, and mechanical strength, making it suitable for demanding industrial applications.
Specifications of stainless steel mesh strainer
Material | SS304,SS316,SS304L,SS316L,Copper,Titanium,Inconel, Hastelloy, Monel,etc. |
Wire Diameter | 0.25mm, 0.3mm, 0.5mm, 1mm…, customized |
Mesh Size | 40mesh, 60mesh, 80mesh,100mesh…, customized |
Weaving Types | Plain Weave, Twill Weave, Dutch Weave,etc |
Length | 75mm, 100mm, 150mm…, customized |
Wire mesh strainer maintenance
Wire mesh strainers require regular cleaning to remove debris and maintain optimal performance. Use a soft brush or sponge with mild detergent to gently scrub the mesh and rinse thoroughly. Avoid harsh scrubbing or abrasive materials that could damage the mesh. Store the strainer in a clean, dry place and inspect for damage regularly.
FAQ
Most frequent questions and answers
Ultra-fine mesh strainer is a type of wire mesh strainer that is specifically designed to capture very small particles and contaminants from a fluid or gas.
It is characterized by its exceptionally fine mesh size, which allows it to trap particles with high precision. The mesh size of an ultra-fine strainer is typically smaller than standard mesh sizes, often ranging from a few microns to tens of microns.
This level of filtration is particularly useful in applications where the removal of extremely fine particles is critical, such as in pharmaceutical, food and beverage, and chemical industries. Ultra-fine mesh strainers are typically made from materials like stainless steel or special alloys that offer excellent strength and corrosion resistance.
Strainer screen mesh sizes vary depending on the specific application and the level of filtration required. The available mesh sizes typically range from coarse to fine, with each size corresponding to a specific opening size. Common strainer screen mesh sizes include:
1.Coarse Mesh: Generally ranging from 10 mesh (approximately 2.00 mm opening) to 60 mesh (approximately 0.25 mm opening), used for removing larger particles and debris.
2.Medium Mesh: Ranging from 80 mesh (approximately 0.18 mm opening) to 200 mesh (approximately 0.08 mm opening), suitable for capturing medium-sized particles and providing a balanced filtration level.
3.Fine Mesh: Ranging from 250 mesh (approximately 0.06 mm opening) to 500 mesh (approximately 0.03 mm opening), designed to remove small particles and provide fine filtration.
Small wire mesh strainers are commonly used for various applications where precise filtration is required. Some of the uses of small wire mesh strainers include:
1.Laboratory applications: Small wire mesh strainers are utilized in laboratories to filter and separate small particles and contaminants from liquids or gases.
2.Culinary purposes: These strainers are used in kitchens to strain small food particles, such as seeds, herbs, or tea leaves, from liquids or sauces.
3.Fine filtration: Small wire mesh strainers are ideal for applications that demand a high level of filtration, such as removing fine particles from paints, coatings, or chemicals.
4.Brewing and beverage industry: They are commonly employed in brewing processes, such as filtering hops or clarifying liquids in beverage production.
5.Pharmaceutical and medical applications: Small wire mesh strainers are used in pharmaceutical manufacturing and medical devices to filter and remove tiny contaminants.
Stainless steel mesh filters can be welded. Stainless steel is a material that is known for its weldability, making it suitable for various welding processes.
Welding stainless steel mesh filters can be done using techniques such as TIG (Tungsten Inert Gas) welding or MIG (Metal Inert Gas) welding. These welding methods allow for precise control and produce strong and durable welds. Welding stainless steel mesh filters can be useful for joining separate sections of mesh or attaching the mesh to other components or frames.
However, it is important to ensure that proper welding techniques and procedures are followed to maintain the integrity of the mesh and achieve a reliable and secure weld.
A wire mesh strainer works as a filter technology by utilizing its mesh structure to trap and remove solid particles and contaminants from a fluid or gas.
As the fluid flows through the strainer, the wire mesh acts as a barrier, capturing particles larger than the mesh openings. The size of the mesh determines the particle size that can be captured. The mesh is designed to allow the fluid to pass through while retaining the particles.
This filtration process helps to protect downstream equipment, prevent clogging, and ensure the purity of the fluid or gas being filtered. Regular cleaning and maintenance of the wire mesh strainer are necessary to maintain its filtration efficiency.
Wire mesh strainer: It consists of a woven or welded wire mesh that forms a fine filtration surface. The wire mesh has precise openings that capture particles while allowing the fluid to pass through. It provides effective filtration for a wide range of particle sizes and offers high filtration accuracy.
Perforated strainer: It is made of a solid metal sheet with evenly spaced perforations. The perforations allow the fluid to pass through while retaining larger particles. Perforated strainers are suitable for applications where coarse filtration is required.
Stainless steel wire mesh strainers can be utilized for fire safety applications, particularly in situations where spark or ember containment is necessary.
The fine mesh structure of stainless steel provides a physical barrier that can prevent the passage of small sparks or embers. This can be valuable in environments where fire hazards are present, such as industrial settings or areas with flammable materials. Additionally, stainless steel is known for its high heat resistance and durability, making it suitable for fire safety applications.
However, it’s important to consult with fire safety professionals and adhere to relevant safety regulations when implementing stainless steel wire mesh strainers for fire safety purposes.
Black wire mesh strainers, also known as black wire cloth strainers, are typically made of carbon steel.
Carbon steel wire is commonly used to manufacture black wire mesh due to its strength, durability, and cost-effectiveness. The carbon steel wire undergoes a process known as black annealing, which involves heating the wire to high temperatures and then cooling it slowly. This process creates a black oxide layer on the surface of the wire, giving it its distinctive black appearance. The black oxide layer also provides some corrosion resistance.
Black wire mesh strainers are commonly used in industrial applications where high strength and filtration efficiency are required.
Yes, stainless steel (SS) wire mesh strainers are considered to be good filtration solutions for various applications. Stainless steel offers several advantageous properties that make it a preferred material for wire mesh strainers:
1.Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it suitable for use in diverse environments, including those with exposure to moisture, chemicals, or harsh conditions.
2.Strength and Durability: Stainless steel wire mesh strainers are known for their strength, durability, and long lifespan, ensuring reliable and consistent filtration performance over time.
3.Hygienic and Easy to Clean: Stainless steel is non-reactive and easy to clean, making SS wire mesh strainers suitable for applications where hygiene and cleanliness are essential, such as food and beverage processing.
Many wire screen strainers are made of stainless steel due to the numerous advantages it offers:
1.Corrosion Resistance: Stainless steel has excellent corrosion resistance, making it suitable for applications exposed to moisture, chemicals, or harsh environments.
2.Strength and Durability: Stainless steel is a strong and durable material, ensuring the longevity of wire screen strainers even in demanding conditions.
3.Hygienic Properties: Stainless steel is non-reactive and easy to clean, making it ideal for industries such as food and pharmaceuticals that require strict hygiene standards.
4.Wide Temperature Range: Stainless steel can withstand a wide range of temperatures, allowing it to be used in both high-temperature and low-temperature applications.
Metal wire mesh strainers, including stainless steel wire mesh strainers, are generally washable. The metal construction of these strainers allows them to be cleaned and maintained easily.
They can be rinsed under running water or soaked in a cleaning solution to remove debris and contaminants that have been trapped in the mesh. A gentle scrubbing with a brush or sponge can help dislodge any stubborn particles.
After cleaning, the strainer should be thoroughly rinsed to remove any cleaning agents and then left to air dry or gently dried with a towel. Proper cleaning and maintenance can help ensure the longevity and performance of metal wire mesh strainers.
Fine wire mesh strainers are used for applications that require precise and accurate filtration of small particles. Here are some reasons to use a fine wire mesh strainer:
1.Filtration Accuracy: Fine wire mesh strainers have smaller openings, allowing them to effectively capture and remove fine particles from fluids or substances.
2.Particle Separation: They can separate and remove impurities, debris, or solid particles of specific sizes, ensuring cleaner and purer end products.
3.Process Efficiency: Fine wire mesh strainers can improve process efficiency by preventing clogging or blockages caused by small particles that could hinder the flow of fluids or damage downstream equipment.
4.Quality Assurance: They help maintain product quality and consistency by removing unwanted contaminants, ensuring that the final product meets the desired specifications.
Wire mesh strainers and wedge wire strainer are two different types of filtration devices. Here are some key differences:
1.Construction:Wire mesh strainers are made of woven wire mesh, while wedge wire strainers feature a wedge-shaped profile with V-shaped wires.
2.Filtration Efficiency: Wedge wire strainers typically offer higher filtration efficiency due to their precise slot openings, allowing for fine particle capture and efficient separation.
3.Strength and Durability: Wedge wire strainers are known for their robust construction, making them suitable for applications with high pressure and heavy loads.
4.Design Flexibility: Wedge wire strainers can be custom-designed with varying slot sizes, shapes, and orientations to meet specific filtration requirements.
Application of wire mesh strainer
Wire mesh strainers find application in various industries and processes where filtration is required. Some common applications include:
1.Food and Beverage: Wire mesh strainers are used in food processing, brewing, and beverage production to remove solid particles and impurities from liquids, such as filtering pulp in fruit juice production or clarifying beer.
2.Pharmaceutical: They are utilized in pharmaceutical manufacturing to ensure the purity of liquids by removing particulates and contaminants.
3.Chemical Processing: Wire mesh strainers are used in chemical processing industries to filter out impurities, debris, or solid particles from liquids or gases.
We are a manufacturer and supplier of wire mesh strainers,As a manufacturer and supplier of screen filters, DEZE plays a vital role in providing filtration solutions to various industries. Our expertise and products contribute to efficient and effective liquid filtration, ensuring the quality and purity of the final product in different applications.
We can offer wire mesh filters in a variety of mesh sizes, materials and designs to meet the specific needs of our customers.
By providing high quality screen filters, providing outstanding customer service, and offering competitive prices, we will contribute to the success and productivity of our customers.
Wire mesh strainers are available for sale through various channels. Here are a few common options:
1.Online Marketplaces: You can find wire mesh strainers for sale on popular online marketplaces such as Amazon, eBay, and Alibaba. These platforms provide a wide range of options from different suppliers and manufacturers.
2.Industrial Suppliers: Industrial supply companies and distributors often carry wire mesh strainers as part of their product offerings. They cater to specific industries and can provide expert advice and support in selecting the right strainers for your needs.
3.Directly from Manufacturers: Many manufacturers of wire mesh strainers offer direct sales to customers. This allows you to source the strainers directly from the manufacturer, ensuring quality, customization options, and competitive pricing.
The lifespan of a rigid mesh tube can vary depending on various factors such as the material used, operating conditions, maintenance practices, and the specific application. However, rigid mesh tubes are known for their durability and can have a relatively long service life.
When properly maintained and used within their design limits, rigid mesh tubes can last for many years. Factors that can affect the lifespan include exposure to corrosive substances, extreme temperatures, high pressures, abrasive particles, and mechanical stress.
1.Corrosion Resistance: Both 304 and 316 stainless steel offer excellent corrosion resistance, making them suitable for a wide range of applications. They can withstand exposure to corrosive substances, including acids, alkaline solutions, and harsh environments.
2.Durability: Stainless steel is known for its durability and strength. Both 304 and 316 stainless steel exhibit high resistance to wear, impact, and mechanical stress, ensuring the longevity of the wire mesh filter tubes.
3.Chemical Compatibility: 304 stainless steel is generally resistant to organic and inorganic chemicals, while 316 stainless steel provides enhanced resistance to corrosive agents such as chloride solutions. This makes them suitable for applications in chemical processing, petrochemical industries, and marine environments.
Wire mesh tubes can be welded. Welding is a common method used to join the edges of wire mesh panels or sheets to create a tube shape. The welding process involves heating the intersecting wires to their melting point and then fusing them together to form a solid joint.
Welding the wire mesh tube provides structural integrity and ensures that the tube remains intact during operation. It creates a strong and durable bond between the wires, allowing the wire mesh tube to withstand pressure, handling, and various operating conditions.
The specific welding method used may vary depending on the material and wire diameter of the mesh, as well as the application requirements.
Wire mesh tube and sintered tube are two different types of filtration media with distinct characteristics:
1.Construction: Wire mesh tube is made by weaving or welding individual wires together to form a mesh structure, while sintered tube is manufactured by compacting and sintering metal particles to create a porous structure.
2.Filtration Efficiency: Wire mesh tube offers precise filtration control with defined mesh openings, allowing for specific particle retention. Sintered tube provides uniform and fine porosity throughout the material, allowing for filtration at a sub-micron level.
3.Strength and Durability: Wire mesh tube is known for its strength and durability, while sintered tube offers excellent mechanical stability due to its solid structure.
Wire mesh filter tubes can be purchased from various sources, including:
1.Online Suppliers: Many online platforms offer a wide range of wire mesh filter tubes from different manufacturers. These platforms provide convenience and access to a large selection of products.
2.Industrial Suppliers: Local industrial suppliers or distributors often carry wire mesh filter tubes in their inventory. These suppliers cater to specific industries and can provide personalized assistance and support.
3.Manufacturers: Some wire mesh filter tube manufacturers directly sell their products to customers. Contacting manufacturers directly can ensure product authenticity and may offer the opportunity for customization.
